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Section 249 (Front Drive Axle/Differential): Specifications

WARNING: This page is about a different car, the 2003 Lincoln Navigator and 2003 Ford Expedition. However, it is still accessible from the selected car via links, so may be relevant.
GENERAL SPECIFICATIONS

Item Specification
Lubricants and Sealants 
Motorcraft SAE 75W-90 Premium 4x4 Front Axle Lubricant XY-75W90-TQL WSP-M2C201-A
Premium Long Life Grease XG-1-C ESA-M1C75-B
Silicone Gasket and Sealant F7AZ-19554-EA WSE-M4G323-A4
Threadlock® and Sealer EOAZ-19554-AA WSK-M2G351-A5
Lubricant Fill Level Checks 
Front axle L (pints) 1.70 (3.6)
Lubricant level 9.56 mm (0.38 in) below bottom of differential housing cover fill hole
Backlash Specifications 
Ring gear backlash 0.254-0.305 mm (0.010-0.012 in)
Ring gear maximum backlash between teeth 0.101 mm (0.004 in)
Rotational Torque Ranges 
Pinion bearing torque preload (used pinion bearing) 0.9-1.5 Nm 8-14 Lb-In
Pinion bearing torque preload (new pinion bearing) 1.8-3.3 Nm 16-29 Lb-In
Clearance Specifications 
Maximum differential housing spread 0.762 mm (0.030 in)
Differential case maximum runout 0.076 mm (0.003 in)
Front axle isolator gap 1.93 mm (0.076 in)
Housing spreader adapter thread engagement 12.5 mm (0.500 in)
Fig 1: Torque Specifications
G01560935Courtesy of FORD MOTOR CO.