LEMON Manuals: Even more car manuals for everyone: 1960-2025
Home >> Ford >> 2002 >> Taurus SES, 3.0 S >> Repair and Diagnosis >> Steering >> Steering Column >> Removal And Installation >> Ignition Switch Lock Cylinder-Non-Functional >> Removal
April 5, 2026: LEMON Manuals is launched! Read the announcement.

Ignition Switch Lock Cylinder-Non-Functional: Removal

    NOTE: Make sure the front wheels are in the straight-ahead position.
  1. Disconnect the battery ground cable (14301) and wait at least one minute.
  2. WARNING: To avoid the risk of serious personal injury, read and follow all warnings, notes and instructions in the deactivation procedure.
  3. Deactivate the supplemental restraint system (SRS). Refer to DEACTIVATION .
  4. Remove the steering wheel assembly. Refer to WHEEL .
  5. Twist off the cap from the ignition switch cylinder.
    Fig 1: Twisting Ignition Switch Cylinder Cap Off
    G02156549Courtesy of FORD MOTOR CO.
  6. NOTE: The lock cylinder is repaired by discarding the inoperative lock cylinder and building a new lock cylinder using the appropriate lock repair package (F85Z-11582-AA). The lock repair package includes a detailed instruction sheet to build the new lock cylinder to the current key code of the vehicle.
    Fig 2: Identifying Drilling Depth
    G02156550Courtesy of FORD MOTOR CO.
  7. Remove the ignition switch lock cylinder.
    • Use a 1/8-inch diameter drill bit to drill out the lock cylinder retaining pin.
    • Use a 3/8-inch drill bit to drill down the middle of the ignition lock key slot until the ignition switch lock cylinder breaks loose.
    • Remove and discard the ignition switch lock cylinder and clean the drill shavings from the steering column.
  8. Remove the bearing retainer.
    Fig 3: Removing Bearing Retainer
    G02156551Courtesy of FORD MOTOR CO.
  9. Remove the bearing and gear.
    • Thoroughly clean all drill shavings from the steering column and inspect it for damage.
    Fig 4: Removing Bearing & Gear
    G02156552Courtesy of FORD MOTOR CO.