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Shock Absorber and Spring Assembly: Disassembly

WARNING: All vehicles are equipped with gas pressurized shock absorbers which will extend unassisted. Do not apply heat or flame to the shock absorbers during removal or component servicing. Failure to follow these instructions can result in personal injury.
WARNING: The shock absorber and spring assembly is under extreme load. Do not attempt to disassemble the shock absorber and spring assembly without using a spring compressor. Failure to follow these instructions can result in personal injury.
CAUTION: Suspension fasteners are critical parts because they affect performance of vital components and systems and their failure can result in major service expense. A new part with the same part number must be installed if installation is necessary. Do not use a new part of lesser quality or substitute design. Torque values must be used as specified during reassembly to make sure of correct retention of these parts.
  1. Remove the shock absorber and spring assembly. For additional information, refer to SHOCK ABSORBER AND SPRING ASSEMBLY .
  2. CAUTION: Over-tightening the vise can damage the shock absorber tube.
    Fig 1: Mounting & Referencing Shock Absorber Spring
    G00374132Courtesy of FORD MOTOR CO.
  3. Mount and mark the shock absorber and spring assembly. Position the shock absorber and spring assembly in a suitable holding device. Mark the upper mount, spring and shock absorber for assembly reference.
  4. NOTE: If installing a new spring, make sure the part number is correct. Refer to the vehicle certification (VC) label for the correct spring code.
    Fig 2: Using Spring Compressor
    G00354591Courtesy of FORD MOTOR CO.
  5. Compress the spring. Install an appropriate spring compressor. Compress the spring.
  6. While holding the shock absorber rod, remove and discard the nut.
    Fig 3: Removing Shock Absorber Rod Nut
    G00374134Courtesy of FORD MOTOR CO.
  7. Remove the upper mount and dust boot as an assembly.
    Fig 4: Removing Upper Shock Absorber Mount & Dust Boot
    G00374135Courtesy of FORD MOTOR CO.
  8. Carefully remove the spring and spring compressor.
    Fig 5: Removing Spring & Spring Compressor
    G00374136Courtesy of FORD MOTOR CO.