Timing Chain: Installation

Install the timing chain tensioner.
1. Position the timing chain tensioner.
2. Install the bolts.
  
  Fig 1: Installing Timing Chain Tensioner
  Courtesy of FORD MOTOR CO.
Rotate the crankshaft so the number one piston (6108) is at top dead center (TDC) and the key is at the 12 o'clock position.

Fig 2: Rotating Crankshaft Until Key Is At 12 O'clock Position
Courtesy of FORD MOTOR CO.
If necessary, retract the tensioner pad retracting mechanism.
1. Compress the tensioner pad retracting mechanism.
2. Insert a retaining pin.
  
  Fig 3: Inserting A Retaining Pin
  Courtesy of FORD MOTOR CO.
Turn the camshaft sprocket so that the timing mark is on the bottom of the balance shaft (6250).

Fig 4: Turning Camshaft Sprocket
Courtesy of FORD MOTOR CO.
Install the timing chain, the camshaft sprocket and the crankshaft sprocket.

Fig 5: Installing Timing Chain
Courtesy of FORD MOTOR CO.
Make sure that the timing marks and the keyways are aligned.

Fig 6: Aligning Timing Marks
Courtesy of FORD MOTOR CO.
Install the camshaft position sensor drive gear.

Fig 7: Installing Camshaft Position Sensor Drive Gear
Courtesy of FORD MOTOR CO.
Remove the retaining pin.

Fig 8: Removing Retaining Pin
Courtesy of FORD MOTOR CO.
Install the engine front cover. Refer to ENGINE FRONT COVER .