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Engine-Manual Transaxle

Fig 1: Materials Specifications
G02207378Courtesy of FORD MOTOR CO.
  1. Install the lifting equipment.
  2. Remove the engine from the engine stand.
  3. Install the flywheel.
  4. Install the transaxle. For additional information, refer to INSTALLATION .
    Fig 2: Installing Flywheel
    G02207379Courtesy of FORD MOTOR CO.
  5. Install ten bolts.
    Fig 3: Installing Bolts
    G02207380Courtesy of FORD MOTOR CO.
  6. Position the engine in the vehicle and install the front engine isolator nuts and bolts.
    Fig 4: Installing Front Engine Isolator Nuts And Bolts
    G02207381Courtesy of FORD MOTOR CO.
  7. Install the front engine support isolator bolt.
    Fig 5: Installing Front Engine Support Isolator Bolt
    G02207382Courtesy of FORD MOTOR CO.
  8. Remove the floor crane.
  9. Install the power steering line bracket.
  10. Connect the fuel charging wiring (9D930).
    • Connect the harness.
    • Install the bolts.
    Fig 6: Connecting Fuel Charging Wiring
    G02207383Courtesy of FORD MOTOR CO.
  11. Connect the hydraulic clutch line.
    Fig 7: Connecting Hydraulic Clutch Line
    G02207384Courtesy of FORD MOTOR CO.
  12. Connect the knock sensor wiring.
  13. Connect the generator wiring harness. For additional information, refer to GENERATOR .
  14. Connect the vehicle speed sensor (VSS) (9E731).
    Fig 8: Connecting Vehicle Speed Sensor
    G02207385Courtesy of FORD MOTOR CO.
  15. Connect the wiring harness guide to the engine and transaxle mount.
    Fig 9: Connecting Wiring Harness Guide To Engine And Transaxle Mount
    G02207386Courtesy of FORD MOTOR CO.
  16. Raise the vehicle. .
  17. Install the driveshafts (4602). For additional information, refer to AXLE SHAFTS - FRONT .
  18. Install the rear roll retainer nuts.
    Fig 10: Installing Roll Retainer Nuts
    G02207387Courtesy of FORD MOTOR CO.
  19. Install the front roll restrictor.
    Fig 11: Installing Front Roll Restrictor
    G02207388Courtesy of FORD MOTOR CO.
  20. Connect the transaxle control rod and support.
    Fig 12: Connecting Transaxle Control Rod And Support
    G02207389Courtesy of FORD MOTOR CO.
  21. Install a new oil bypass filter.
  22. Install the catalytic converter.
  23. Connect the A/C compressor to condenser discharge line (19972). For additional information, refer to COMPRESSOR .
  24. Connect the power steering return hose (3A713). For additional information, refer to POWER STEERING .
  25. Connect the heated oxygen sensors (HO2S) (9F472). For additional information, refer to HEATED OXYGEN SENSOR .
  26. Connect the accelerator cable (9A758), the speed control actuator cable (9A825) and the brackets.
    Fig 13: Connecting Accelerator Cable, Speed Control Actuator Cable And Brackets
    G02207390Courtesy of FORD MOTOR CO.
  27. Connect the accelerator cable and the speed control actuator cable.
    Fig 14: Connecting Accelerator Cable And Speed Control Actuator Cable
    G02207391Courtesy of FORD MOTOR CO.
  28. Connect the three vacuum lines.
    Fig 15: Connecting Vacuum Lines
    G02207392Courtesy of FORD MOTOR CO.
  29. Install the radiator (8005), fan motor (8C607) and fan shroud (8146) as an assembly. For additional information, refer to ENGINE COOLING .
  30. Connect the fuel lines. For additional information, refer to FUEL SYSTEMS .
  31. Connect the heater water hoses (18472).
    Fig 16: Connecting Heater Water Hoses
    G02207393Courtesy of FORD MOTOR CO.
  32. Connect the upper radiator hose (8260).
    Fig 17: Connecting Upper Radiator Hose
    G02207394Courtesy of FORD MOTOR CO.
  33. Connect the fuel charging wiring to the connectors.
    Fig 18: Connecting Fuel Charging Wiring To Connectors
    G02207395Courtesy of FORD MOTOR CO.
  34. Install the radiator coolant recovery reservoir (8A080). For additional information, refer to ENGINE COOLING .
  35. Install the constant control relay module and bracket as an assembly.
    Fig 19: Installing Constant Control Relay Module And Bracket
    G02207396Courtesy of FORD MOTOR CO.
  36. Install the air cleaner assembly.
  37. Install the air cleaner outlet tube.
  38. Install the battery tray (10732).
  39. Install the battery (10653).
  40. Fill the engine with clean engine oil.
  41. Fill and bleed the engine cooling system. For additional information, refer to ENGINE COOLING .
  42. Fill and bleed the hydraulic clutch system. For additional information, refer to BLEEDING HYDRAULIC SYSTEM .
  43. Fill and bleed the power steering system. For additional information, refer to STEERING SYSTEM-GENERAL .
  44. Charge the A/C system. For additional information, refer to RECOVERY/EVACUATION & RECHARGING .
  45. Install the hood.
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