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Home >> Ford >> 2002 >> ZX2 Standard >> Repair and Diagnosis >> Engine Mechanical >> Mechanical >> Engine - 2.0L >> Installation >> Engine-Automatic Transaxle
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Engine-Automatic Transaxle

Fig 1: Materials specifications
G02207359Courtesy of FORD MOTOR CO.
  1. Install the eight bolts.
    Fig 2: Installing Transmission Bolts
    G02207360Courtesy of FORD MOTOR CO.
  2. Install the bolts.
    Fig 3: Installing Bolts
    G02207361Courtesy of FORD MOTOR CO.
  3. Using a floor crane, install engine and transaxle as an assembly.
  4. Install the front engine isolator nuts and bolts.
    Fig 4: Installing Front Engine Isolator Nuts And Bolts
    G02207362Courtesy of FORD MOTOR CO.
  5. Install the front engine support isolator bolt.
    Fig 5: Installing Front Engine Support Isolator Bolt
    G02207363Courtesy of FORD MOTOR CO.
  6. Remove the floor crane.
  7. Connect the fuel line. For additional information, refer to FUEL SYSTEMS .
  8. Connect the vehicle speed sensor (VSS) (9E731) and ground strap.
    Fig 6: Connecting Vehicle Speed Sensor And Ground Strap
    G02207364Courtesy of FORD MOTOR CO.
  9. Connect the heater water hoses (18472).
    Fig 7: Connecting Heater Water Hoses
    G02207365Courtesy of FORD MOTOR CO.
  10. Connect the fuel charging wiring harness connectors.
    Fig 8: Connecting Fuel Charging Wiring Harness Connectors
    G02207366Courtesy of FORD MOTOR CO.
  11. Connect the three vacuum lines.
    Fig 9: Connecting Vacuum Lines
    G02207367Courtesy of FORD MOTOR CO.
  12. Connect the generator wiring. For additional information, refer to GENERATOR .
  13. Install the radiator coolant recovery reservoir (8A080). For additional information, refer to ENGINE COOLING .
  14. Connect the power steering return hose (3A713). For additional information, refer to POWER STEERING .
  15. Connect the cables and brackets.
    Fig 10: Connecting Cables And Brackets
    G02207368Courtesy of FORD MOTOR CO.
  16. Connect the accelerator cable (9A758) and the speed control actuator cable (9A825).
    Fig 11: Connecting Accelerator Cable And Speed Control Actuator Cable
    G02207369Courtesy of FORD MOTOR CO.
  17. Install the transaxle cooler lines. For additional information, refer to REMOVAL & INSTALLATION .
  18. Install the radiator (8005), fan shroud (8146) and fan motor (8C607) as an assembly. For additional information, refer to ENGINE COOLING .
  19. Connect the fuel charging wiring (9D930) to the transaxle internal wiring harness connector, turbine shaft speed sensor, transaxle range sensor and the heated oxygen sensor connector.
    Fig 12: Connecting Electrical Connectors
    G02207370Courtesy of FORD MOTOR CO.
  20. Connect the transaxle shift cable.
    Fig 13: Connecting Transaxle Shift Cable
    G02207371Courtesy of FORD MOTOR CO.
  21. Install the bolts.
    Fig 14: Installing Bolts
    G02207372Courtesy of FORD MOTOR CO.
  22. Install the air cleaner assembly.
  23. Install the throttle return spring (9B569). For additional information, refer to FUEL SYSTEMS .
  24. Install the hood.
  25. Install the driveshafts (4602). For additional information, refer to AXLE SHAFTS - FRONT .
  26. Install the front roll restrictor bolts and nuts.
    Fig 15: Installing Front Roll Restrictor Bolts And Nuts
    G02207373Courtesy of FORD MOTOR CO.
  27. Install the rear roll restrictor.
    Fig 16: Installing Rear Roll Restrictor
    G02207374Courtesy of FORD MOTOR CO.
  28. Install the torque converter nuts.
    Fig 17: Installing Torque Converter Nuts
    G02207375Courtesy of FORD MOTOR CO.
  29. Install the torque converter inspection cover.
    Fig 18: Installing Torque Converter Inspection Cover
    G02207376Courtesy of FORD MOTOR CO.
  30. Connect the power steering pressure line. For additional information, refer to POWER STEERING .
  31. Connect the lower radiator hose (8286) and heater water hose.
    Fig 19: Connecting Lower Radiator Hose And Heater Water Hose
    G02207377Courtesy of FORD MOTOR CO.
  32. Install the A/C compressor (19703). For additional information, refer to COMPRESSOR .
  33. Install the drive belt (8620). For additional information, refer to SPECIFICATIONS & DRIVE BELT ROUTING .
  34. Connect the starter motor wiring. For additional information, refer to REMOVAL & INSTALLATION .
  35. Install the radiator splash shield.
  36. Install a new oil bypass filter (6714).
  37. Install the catalytic converter.
  38. Connect the heated oxygen sensor (HO2S) (9F472). For additional information, refer to HEATED OXYGEN SENSOR .
  39. Install the battery tray (10732).
  40. Install the battery (10653).
  41. Fill the engine with clean engine oil.
  42. Fill and bleed the engine cooling system. For additional information, refer to ENGINE COOLING .
  43. Fill the transaxle. For additional information, refer to REMOVAL & INSTALLATION .
  44. Fill and bleed the power steering system. For additional information, refer to POWER STEERING .
  45. Charge the A/C system. For additional information, refer to RECOVERY/EVACUATION & RECHARGING .
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