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Spring Lock Coupling: Cleaning

WARNING: This page is about a different car, the 2003 Ford Escape. However, it is still accessible from the selected car via links, so may be relevant.
  1. Fabricate a cleaning tool from a 1/8 inch diameter brazing rod.
    Fig 1: Fabricating Cleaning Tool From A 1/8 Inch Diameter Brazing Rod
    G01388507Courtesy of FORD MOTOR CO.
  2. Cut an abrasive pad from maroon colored 3M Scotch Brite® with the dimensions corresponding to the coupling size.
    Fig 2: Coupling Size - Pad Size
    G01388508Courtesy of FORD MOTOR CO.
  3. Assemble the pad to the tool.
    Fig 3: Assembling Pad To Tool
    G01388509Courtesy of FORD MOTOR CO.
  4. Coat the abrasive pad with PAG Refrigerant Compressor Oil (R-134a Systems) F7AZ-19589-DA (Motorcraft YN-12-C) or equivalent meeting Ford specification WSH-M1C231-B.
  5. Roll the pad on the tool and install it in a variable speed motor drill.
  6. CAUTION: Maintain low speed drill rotation when inserting or removing the cleaning tool to prevent axial scratches which may cause future leaks.
    Fig 4: Polishing Tool
    G01388510Courtesy of FORD MOTOR CO.
  7. Polish for one minute at moderate speed (less than 1,500 rpm) or until the surface is clean and free of scratches or foreign material.
  8. Clean the fitting with a lint-free cloth.
  9. Inspect the surface for grooves or scratches. If grooves or scratches are still present, install a new component.
  10. Clean the O-ring seal grooves with a 300 mm (12 inch) length of natural fiber string.
    • Loop the string around the grooves and pull the string back and forth.
      Fig 5: Cleaning O-Ring Seal Grooves With Natural Fiber String
      G01388511Courtesy of FORD MOTOR CO.
  11. Remove any foreign material from the grooves with a lint-free cloth.