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Home >> Ford >> 2003 >> Excursion 7.3 F, RWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 615 (Four Wheel Drive Systems) >> Disassembly And Assembly >> Transfer Case - AWD >> Item 24: Lower Drive Sprocket Assembly Note
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Item 24: Lower Drive Sprocket Assembly Note

WARNING: This page is about a different car, the 2004 Mercury Mountaineer and 2004 Ford Explorer. However, it is still accessible from the selected car via links, so may be relevant.
  1. Assemble the overdrive sun gear, the upper drive sprocket, lower drive sprocket and the drive chain.
    • Align the blind spline on the lower drive sprocket with the narrow spline on the overdrive sun gear.
    Fig 1: Assembling Overdrive Sun Gear, Upper Drive Sprocket, Lower Drive Sprocket And Drive Chain
    G03182436Courtesy of FORD MOTOR CO.
  2. Install the overdrive sun gear, the upper sprocket, the lower sprocket and the drive chain as an assembly.
    Fig 2: Installing Overdrive Sun Gear, Upper Sprocket, Lower Sprocket And Drive Chain
    G03182437Courtesy of FORD MOTOR CO.
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