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Home >> Ford >> 2003 >> Excursion 7.3 F, RWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 615 (Four Wheel Drive Systems) >> Disassembly And Assembly >> Transfer Case - Electronic Shift >> Item 12: Cover Assembly Note
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Item 12: Cover Assembly Note

WARNING: This page is about a different car, the 2004 Mercury Mountaineer and 2004 Ford Explorer. However, it is still accessible from the selected car via links, so may be relevant.
    CAUTION: Applying too much silicone gasket and sealant can plug the fluid filter and cause transfer case failure.
    NOTE: Make sure the transfer case mating surfaces are clean.
  1. Apply a 3-mm (1/8-inch) bead of sealant to the transfer case mating surfaces.
  2. Position the transfer case halves together.