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Home >> Ford >> 2003 >> Focus SVT, 2D Hatchback >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 1 (Engine-2.0L ZETEC) >> In-Vehicle Repair >> Intake Manifold >> Installation
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Intake Manifold: Installation

WARNING: This page is about a different variant/trim than selected.
  1. Install the intake manifold (graphic shows engine removed).
      NOTE: Stud tightening torque = 10 Nm.
    1. Screw in the intake manifold studs.
    2. Tighten the five bolts and two nuts.
      Fig 1: Installing Intake Manifold
      G01614568Courtesy of FORD MOTOR CO.
  2. Install the engine lifting eye.
    Fig 2: Installing Engine Lifting Eye - Intake Manifold
    G01614569Courtesy of FORD MOTOR CO.
  3. Install the generator. For additional information, refer to GENERATORS & REGULATORS .
  4. Install the fuel pressure sensor. For additional information, refer to REMOVAL & INSTALLATION in Engine Performance .
  5. Install the fuel line.
    Fig 3: Installing Fuel Line
    G01614570Courtesy of FORD MOTOR CO.
  6. Connect the camshaft position (CMP) sensor.
    Fig 4: Connecting Camshaft Position Sensor
    G01614571Courtesy of FORD MOTOR CO.
  7. Connect the fuel injector wiring.
    Fig 5: Connecting Fuel Injector Wiring
    G01614572Courtesy of FORD MOTOR CO.
  8. Install the vacuum hoses.
    Fig 6: Installing Vacuum Hoses
    G01614573Courtesy of FORD MOTOR CO.
  9. Install the EGR valve with a new gasket and EGR pipe bracket.
    Fig 7: Installing EGR Valve And EGR Pipe Bracket
    G01614574Courtesy of FORD MOTOR CO.
  10. Install the accelerator cable and the speed control cable (if equipped) to the throttle body.
    Fig 8: Installing Accelerator Cable And Speed Control Cable
    G01614575Courtesy of FORD MOTOR CO.
  11. Install the air cleaner housing.
    • Insert the air filter housing into the rubber bushings.
    1. Attach the mass air flow (MAF) sensor connector.
    2. Attach the crankcase ventilation hose.
    3. Attach the intake hose.
      Fig 9: Installing Air Cleaner Housing
      G01614576Courtesy of FORD MOTOR CO.
  12. If necessary, install new cable ties when reinstalling.
  13. NOTE: When the battery has been disconnected and reconnected, some abnormal drive symptoms may occur while the vehicle relearns its adaptive strategy. The vehicle may need to be driven 16 km (10 miles) or more to relearn the strategy.
  14. Connect the battery ground cable.