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Home >> Ford >> 2003 >> Focus SVT, 2D Hatchback >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 1 (Engine-2.0L ZETEC) >> In-Vehicle Repair >> Intake Manifold >> Removal
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Intake Manifold: Removal

WARNING: This page is about a different variant/trim than selected.
  1. Release the fuel pressure. For additional information, refer to FUEL SYSTEM-GENERAL INFORMATION .
  2. Unfasten the cable ties if necessary and install new ones when reinstalling.
  3. Remove the generator. For additional information, refer to BATTERY, MOUNTING AND CABLES .
  4. Remove the air cleaner housing.
    1. Pull off the mass air flow (MAF) sensor connector.
    2. Detach the crankcase ventilation hose.
    3. Detach the intake hose.
      • Pull out the air cleaner housing from the rubber bushings.
        Fig 1: Removing Air Cleaner Housing
        G01614559Courtesy of FORD MOTOR CO.
  5. Detach the accelerator cable and the speed control cable (if equipped) from the throttle body.
    Fig 2: Detaching Accelerator Cable And Speed Control Cable
    G01614560Courtesy of FORD MOTOR CO.
  6. Remove the fuel pressure sensor. For additional information, refer to REMOVAL & INSTALLATION .
  7. Detach the EGR valve and EGR pipe bracket.
    Fig 3: Detaching EGR Valve And EGR Pipe Bracket
    G01614561Courtesy of FORD MOTOR CO.
  8. Pull off the vacuum hoses.
    Fig 4: Pulling Off Vacuum Hoses
    G01614562Courtesy of FORD MOTOR CO.
  9. Disconnect the fuel injector wiring.
    Fig 5: Disconnecting Fuel Injector Wiring
    G01614563Courtesy of FORD MOTOR CO.
  10. Disconnect the camshaft position (CMP) sensor.
    Fig 6: Disconnecting Camshaft Position Sensor
    G01614564Courtesy of FORD MOTOR CO.
  11. Detach the fuel line.
    Fig 7: Detaching Fuel Line
    G01614565Courtesy of FORD MOTOR CO.
  12. Remove the engine lifting eye.
    Fig 8: Removing Engine Lifting Eye
    G01614566Courtesy of FORD MOTOR CO.
  13. Detach the intake manifold (graphic shows engine removed).
    1. Remove the intake manifold studs on the front end of the engine.
    2. Remove the five bolts and two nuts.
      Fig 9: Detaching Intake Manifold
      G01614567Courtesy of FORD MOTOR CO.