| Lubricants and Sealants |
| Silicone Gasket and Sealant F7AZ-19554-EA |
WSE-M4G323-A4 |
| Premium Engine Coolant VC-4A, VC-5 in Oregon, CXC-10 in Canada |
ESE-M97B44-A |
| Super Premium 5W-20 Motor Oil XO-5W20-QSP |
WSS-M2C153-H |
| Threadlock 262 E2FZ-19554-B |
WSK-M2G351-A6 |
| Metal Surface Cleaner F4AZ-19A536-RA or equivalent |
WSE-M5B392-A |
| Engine |
| Displacement |
4.6L (2V) (281 CID) |
| Number of cylinders |
8 |
| Bore |
90.2 mm (3.55 in) |
| Stroke |
90.0 mm (3.54 in) |
| Firing order |
1-3-7-2-6-5-4-8 |
| Oil pressure (hot 1,500 rpm) |
138-310 kPa (20-45 psi) |
| Oil capacity |
6.25 ± 0.25 quarts |
| Compression ratio |
9.37:1 (+0.61/-0.46) |
| Cylinder Head and Valve Train |
| Combustion chamber volume |
43.9 ± 1.5 cm3 |
| Valve arrangement (front to rear) - LH |
E-I-E-I-E-I-E-I |
| Valve arrangement (front to rear) - RH |
I-E-I-E-I-E-I-E |
| Valve guide bore diameter |
7.015-7.044 mm (0.2762-0.2773 in) |
| Valve stem diameter |
6.975-6.995 mm (0.2754-0.2746 in) |
| Valve stem-to-guide clearance - intake |
0.020-0.069 mm (0.00078-0.00272 in) |
| Valve stem-to-guide clearance - exhaust |
0.046-0.095 mm (0.0018-0.0037 in) |
| Valve head diameter - intake |
44.37-44.63 mm (1.75-1.76 in) |
| Valve head diameter - exhaust |
35.88-36.14 mm (1.41-1.43 in) |
| Valve face runout |
0.05 mm (0.002 in) |
| Valve face angle |
45.5 degrees |
| Valve seat width |
1.3-1.5 mm (0.051-0.060 in) |
| Valve seat runout (T.I.R.) |
Recommended 0.025 mm (0.001 in) max. 0.050 mm (0.002 in) |
| Valve seat angle |
45 degrees |
| Valve spring free length (approx.) |
51.77-54.97 mm (2.04-2.16 in) |
| Valve spring squareness |
2 degrees |
| Valve spring compression pressure |
720.0-800.0 N @ 28.80 mm (161.9 lb @ 1.13 in) |
| Valve spring installed height |
42.3-42.9 mm (1.67-1.69 in) |
| Valve spring installed pressure |
283.0-321.0 N @ 42.56 mm (63.61 lb @ 1.68 in) |
| Roller follower ratio - intake |
2.02:1 |
| Roller follower ratio - exhaust |
2.03:1 |
| Hydraulic Lash Adjuster |
| Diameter |
16.000-15.988 mm (0.6299-0.6294 in) |
| Clearance-to-bore |
0.018-0.069 mm (0.0007-0.0027 in) |
| Service limit |
15.988 mm |
| Hydraulic leakdown rate |
5-25 seconds |
| Collapsed lash adjuster gap - desired |
0.45-0.85 mm (0.02-0.03 in) |
| Camshaft |
| Theoretical valve lift @ 0 lash - intake |
13.00 mm (0.51 in) |
| Theoretical valve lift @ 0 lash - exhaust |
13.75 mm (0.54 in) |
| Lobe lift - intake |
7.11038 mm (0.28 in) |
| Lobe lift - exhaust |
7.4794 mm (0.30 in) |
| Allowable lobe lift loss |
0 mm (0.0 in) |
| Journal diameter |
26.962-26.936 mm (1.0615-1.0605 in) |
| Camshaft journal bore inside diameter |
27.012-26.987 mm (1.0635-1.0625 in) |
| Camshaft journal-to-bearing clearance |
0.025-0.076 mm (0.00098-0.002992 in) |
| Camshaft journal-to-bearing clearance - service limit |
0.100 mm (0.003937 in) max. |
| Runout - Front and rear journals |
0.03 mm (0.001 in) |
| Runout - four inner journals |
0.09 mm (0.003 in) |
| End play |
0.027-0.190 mm (0.001-0.007 in) |
| End play - service limit |
0.190 mm (0.007480 in) |
| Cylinder Block |
| Cylinder bore diameter |
31 mm (1.24 in) from top of block red - 90.200-90.210 blue - 90.210-90.220 yellow - 90.220-90.230 |
| Cylinder bore maximum taper |
0.70 mm (0.027559 in) |
| Cylinder bore maximum out-of-round - limit |
0.20 mm (0.007874 in) |
| Cylinder bore maximum out-of-round - service limit |
0.70 mm (0.027559 in) |
| Main bearing bore inside diameter |
72.400-72.424 mm (2.8504-2.8513 in) |
| Crankshaft |
| Main bearing journal diameter |
67.482-67.504 mm (2.66-21.661 in) |
| Main bearing journal maximum taper |
0.004 mm (0.0002 in) |
| Main bearing journal maximum out-of-round |
0.05 mm (0.002 in) |
| Main bearing journal-to-cylinder block clearance - desired |
0.025-0.044 mm (0.001-0.002 in) |
| Main bearing journal-to-cylinder block clearance - allowable |
0.025-0.050 mm (0.00098-0.00197 in) |
| Connecting rod journal diameter |
52.983-53.003 mm (2.085941-2.086728 in) |
| Connecting rod journal maximum taper |
0.004 mm (0.0002 in) |
| Connecting rod journal maximum out-of-round |
0.05 mm (0.002 in) |
| Crankshaft maximum end play |
0.075-0.377 mm (0.003-0.015 in) |
| Piston and Connecting Rod |
| Piston diameter - code red 1 |
90.185-90.205 mm (3.55-3.551 in) |
| Piston diameter - code blue 2 |
90.195-90.215 mm (3.55-3.551 in) |
| Piston diameter - code yellow 3 |
90.205-90.225 mm (3.551-3.552 in) |
| Piston-to-cylinder bore clearance |
--0.005-0.025 mm (-0.002/+0.001 in) |
| Piston ring end gap - compression (top) |
0.130-0.280 mm (0.005-0.011 in) |
| Piston ring end gap - compression (bottom) |
0.300-0.550 mm (0.0018-0.0022 in) |
| Piston ring end gap - oil ring (steel rail) |
0.150-0.650 mm (0.006-0.0256 in) |
| Piston ring groove width - compression (top) |
1.530-1.550 mm (0.06-0.061 in) |
| Piston ring groove width - compression (bottom) |
1.520-1.540 mm (0.06-0.061 in) |
| Piston ring groove width - oil ring |
3.030-3.050 mm (0.12-0.12 in) |
| Piston ring width - compression (top) |
1.480-1.500 mm (0.058-0.059 in) |
| Piston ring width - compression (bottom) |
1.470-1.490 mm (0.0587-0.0586 in) |
| Piston ring-to-groove clearance - compression (top) |
0.050-0.090 mm (0.002-0.004 in) |
| Piston ring-to-groove clearance - compression (bottom) |
0.030-0.080 mm (0.00118-0.00315 in) |
| Piston ring-to-groove clearance - oil ring |
Snug fit |
| Piston pin bore diameter |
21.008-22.014 mm (0.866-0.867 in) |
| Piston pin diameter |
22.0010-22.0030 mm (0.87-0.871 in) |
| Piston pin length |
61.601-62.030 mm (2.42523-2.44212 in) |
| Piston pin-to-piston fit |
-0.005/+0.0135 mm (-0.0002/+0.0005 in) |
| Piston-to-connecting rod clearance - standard |
0.009-0.0235 mm (0.0004-0.00092 in) |
| Piston-to-connecting rod clearance - service limit |
0.035 mm (0.001378 in) |
| Connecting rod-to-pin clearance |
0.009-0.023 mm (0.0004-0.0009 in) |
| Connecting rod pin bore diameter |
22.012-22.024 mm (0.86661-0.86708 in) |
| Connecting rod length (center-to-center) |
150.7 mm (5.933 in) |
| Connecting rod maximum allowed bend* |
0.038 per 25 mm (0.00150 per 0.9843 in) |
| Connecting rod maximum allowed twist |
0.050 per 25 mm (0.00197 per 0.9843 in) |
| Connecting rod bearing bore diameter |
56.866-56.886 mm (2.23881-2.23960 in) |
| Connecting rod bearing-to--crankshaft clearance |
0.027-0.069 mm (0.0010629-0.0027165 in) |
| Connecting rod side clearance - standard |
0.125-0.475 mm (0.005-0.019 in) |
| Connecting rod side clearance - service limit |
0.50 mm (0.01969 in) max. |