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Timing Chain: Installation

  1. Install the timing chain tensioner.
    1. Position the timing chain tensioner.
    2. Install the bolts.
      Fig 1: Installing Timing Chain Tensioner
      G01623617Courtesy of FORD MOTOR CO.
  2. Rotate the crankshaft so the number one piston (6108) is at top dead center (TDC) and the key is at the 12 o'clock position.
    Fig 2: Rotating Crankshaft
    G01623618Courtesy of FORD MOTOR CO.
  3. If necessary, retract the tensioner pad retracting mechanism.
    1. Compress the tensioner pad retracting mechanism.
    2. Insert a retaining pin.
      Fig 3: Inserting Retaining Pin
      G01623619Courtesy of FORD MOTOR CO.
  4. Turn the camshaft sprocket so that the timing mark is on the bottom of the balance shaft (6250).
    Fig 4: Identifying Timing Mark On Balance Shaft
    G01623620Courtesy of FORD MOTOR CO.
  5. Install the timing chain, the camshaft sprocket and the crankshaft sprocket.
    Fig 5: Installing Timing Chain, Camshaft Sprocket And Crankshaft Sprocket
    G01623621Courtesy of FORD MOTOR CO.
  6. Make sure that the timing marks and the keyways are aligned.
    Fig 6: Aligning Timing Mark And Keyway
    G01623622Courtesy of FORD MOTOR CO.
  7. Install the camshaft position sensor drive gear.
    Fig 7: Installing Camshaft Position Sensor Drive Gear
    G01623623Courtesy of FORD MOTOR CO.
  8. Remove the retaining pin.
    Fig 8: Removing Retaining Pin
    G01623624Courtesy of FORD MOTOR CO.
  9. Install the engine front cover. For additional information, refer to ENGINE FRONT COVER .