Intake Manifold Assembly - 4.6L: Assembly

WARNING: This page is about a different car, the 2003 Ford RV Cutaway, 2003 Ford Econoline, 2003 Ford E450 Super Duty, and 2003 Ford Cutaway. However, it is still accessible from the selected car via links, so may be relevant.

Position the intake manifold tuning valve and install the bolts.

Fig 1: Installing Intake Manifold Tuning Valve
Courtesy of FORD MOTOR CO.
Position a new lower intake manifold gasket and the upper intake manifold on the lower intake manifold and loosely install the bolts.

Fig 2: Positioning New Lower Intake Manifold Gasket
Courtesy of FORD MOTOR CO.
Tighten the bolts in two stages using the sequence shown.
- Stage 1: Tighten to Nm (18 lb-in).
- Stage 2: Tighten to 10 Nm (89 lb-in).
Fig 3: Intake Manifold Bolt Tightening Sequence
Courtesy of FORD MOTOR CO.
Install the engine noise shield.

Fig 4: Installing Engine Noise Shield
Courtesy of FORD MOTOR CO.

NOTE: Lubricate the O-ring seals with clean engine oil, to aid installation.

Fig 5: Installing Fuel Injectors Into Fuel Injection Supply Manifold

Courtesy of FORD MOTOR CO.

Install the fuel injectors into the fuel injection supply manifold.
Install the fuel injection supply manifold.

Fig 6: Installing Fuel Injection Supply Manifold
Courtesy of FORD MOTOR CO.