Direct Clutch: Assembly

WARNING: This page is about a different car, the 2003 Ford Focus. However, it is still accessible from the selected car via links, so may be relevant.

Soak the internal spline clutch plates in clean automatic transmission fluid for 15 minutes before assembly.
Inspect the direct clutch piston bore surfaces for nicks or scratches. Install a new direct clutch piston if necessary.
Lubricate and install the direct clutch piston.

Fig 1: Installing Direct Clutch Piston
Courtesy of FORD MOTOR CO.
Install the direct clutch return spring.

Fig 2: Installing Direct Clutch Return Spring
Courtesy of FORD MOTOR CO.
Install the direct clutch balance piston.

Fig 3: Installing Direct Clutch Balance Piston
Courtesy of FORD MOTOR CO.
Using the special tool, install the selective snap ring.

Fig 4: Installing Selective Snap Ring
Courtesy of FORD MOTOR CO.
Install the direct clutch pressure, friction and steelplates.
1. Install the plates.
2. Install the retaining ring.
  - Check the clearance. For additional information, refer to SPECIFICATIONS .
Fig 5: Installing Direct Clutch Pressure, Friction And Steelplates
Courtesy of FORD MOTOR CO.