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Home >> Ford >> 2003 >> ZX2 Automatic >> Repair and Diagnosis >> Heating, Ventilation & A/C (HVAC) >> HVAC Control Systems >> Climate Control System-General Information >> General Procedures >> Refrigerant System Tests
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Refrigerant System Tests

  1. Connect an A/C recovery and/or charging station with gauges, or Connect an R134a manifold gauge set to the refrigerant system. For additional information, refer to MANIFOLD GAUGE SET CONNECTION .
  2. Set the climate control system to MAX A/C (if equipped), or select A/C and RECIRC (if equipped), at HI blower.
  3. NOTE: When the ambient temperature exceeds 38°C (100°F), do not run the engine above normal idle speed.
  4. Run the engine at 1500 rpm for 10 minutes.
  5. Stabilize the vehicle interior temperature at 21°C to 27°C (70°F to 80°F).
  6. Record the high and low system pressures using the R134a Manifold Gauge Set, and refer to the figure Fig 1.
    Fig 1: Refrigerant System Pressure Chart (1 Of 2)
    G01372901Courtesy of FORD MOTOR CO.
    Fig 2: Refrigerant System Pressure Chart (2 Of 2)
    G01372902Courtesy of FORD MOTOR CO.
    1. Compressor may make noise on initial run. This is slugging condition caused by excessive liquid refrigerant.
    2. Compressor clutch may not cycle in ambient temperatures above 80°F depending on humidity conditions.
    3. Low pressure reading will be normal to high if pressure is taken at accumulator and if restriction is downstream of service access valve.
    4. Low pressure reading will be low if pressure is taken near the compressor and restriction is upstream of service access valve.