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Piston - Selection

NOTE: The cylinder bore must be within the specifications for taper and out-of-round before fitting a piston.
  1. Select a piston size based on the cylinder bore.
    Fig 1: Measuring Piston - To Cylinder Bore Clearance
    G02762567Courtesy of FORD MOTOR CO.
  2. NOTE: For precision fit, new pistons are divided into three categories within each size range based on their relative position within the range. A paint spot or specific size grade on a new piston indicates the position within the size range.
    Fig 2: Identifying Correct Paint Color Or Specific Size Grade
    G02762568Courtesy of FORD MOTOR CO.
  3. Choose the piston with the correct paint color or specific size grade.
    • Refer to the appropriate ENGINE MECHANICAL article for the procedure.