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Forward One-Way Clutch: Assembly

  1. Install the retaining ring.
    Fig 1: Installing Retaining Ring
    G02740885Courtesy of FORD MOTOR CO.
    2. NOTE: The tabs on the retainer face downward.
    Fig 2: Installing Forward One-Way Clutch Retainer
    G02740886Courtesy of FORD MOTOR CO.
  2. Install the forward one-way clutch retainer.
  3. Install the forward one-way clutch end caps onto the sprag assembly.
    Fig 3: Installing Forward One-Way Clutch End Caps Onto Sprag Assembly
    G02740887Courtesy of FORD MOTOR CO.
  4. Using the special tool, install the one-way clutch bearing into the one-way outer race.
    Fig 4: Installing One-Way Clutch Bearing Into One-Way Outer Race
    G02740888Courtesy of FORD MOTOR CO.
  5. Install the sprag assembly and end caps in the outer race.
    Fig 5: Installing Sprag Assembly And End Caps In Outer Race
    G02740889Courtesy of FORD MOTOR CO.
    6. NOTE: Lube grooves face upward (away from the sun gear).
    Fig 6: Installing Outer Race And Sprag Assembly
    G02740890Courtesy of FORD MOTOR CO.
  6. Rotate the outer race and sprag assembly (with end caps) over and install it on the forward one-way clutch inner race.
  7. Install the coast clutch hub.
    Fig 7: Installing Coast Clutch Hub
    G02740891Courtesy of FORD MOTOR CO.
    8. NOTE: The ends of the retaining ring should point toward the coast clutch hub.
    NOTE: Make sure the retaining ring is fully seated upon installation.
    Fig 8: Installing Coast Clutch Hub Retaining Ring
    G02740892Courtesy of FORD MOTOR CO.
  8. Install the coast clutch hub retaining ring.
  9. Check the operation of the forward one-way clutch with the low/intermediate sun gear facing upward.
    • Hold the outer race firmly.
    • Rotate the low/intermediate sun gear clockwise.
    • The low/intermediate sun gear should rotate with a slight drag without attempting to rotate the outer race.
    • Rotate the low/intermediate sun gear counterclockwise. The low/intermediate sun gear should rotate the outer race.
    Fig 9: Rotating Low/Intermediate Sun Gear Clockwise
    G02740893Courtesy of FORD MOTOR CO.
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