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Pump Assembly: Disassembly

Fig 1: Exploded View Of Pump Assembly
G02741028Courtesy of FORD MOTOR CO.
  1. Remove and discard the seven pump support seal rings from the pump support.
    Fig 2: Removing Seven Pump Support Seal Rings From Pump Support
    G02741029Courtesy of FORD MOTOR CO.
  2. Remove the six pump support bolts.
    Fig 3: Removing Pump Support Bolts
    G02741030Courtesy of FORD MOTOR CO.
  3. Separate the pump support and body assembly.
    1. Remove the pump support.
    2. Remove the pump body separator plate gasket.
    3. Remove the pump body separator plate.
    4. Remove the pump body.
    Fig 4: Separating Pump Support & Body Assembly
    G02741031Courtesy of FORD MOTOR CO.
  4. Remove and discard the pump seal.
    Fig 5: Removing And Discarding Pump Seal
    G02741032Courtesy of FORD MOTOR CO.
  5. Remove the pump drive gear assembly.
    1. Pump drive gear insert.
    2. Pump drive gear.
    3. Pump driven gear.
    Fig 6: Removing Pump Drive Gear Assembly
    G02741033Courtesy of FORD MOTOR CO.
  6. WARNING: Air pressure must not exceed 138 kPa (20 psi). Wear safety glasses when using compressed air. Failure to follow these instructions can result in personal injury.
  7. Clean all parts thoroughly in clean solvent and blow dry with moisture-free regulated compressed air.
  8. Inspect the pump body and gears for damage and wear.
    • Driven gear teeth
    • Drive gear teeth
    • Gear bore
    • Crescent
    • Lubrication passages and holes
  9. Inspect the pump support apply circuit passages and lubrication passages.
    1. Rear lube (from cooler TC circuit)
    2. Reverse clutch (RC)
    3. Direct clutch (DC)
    4. Forward clutch (FC)
    5. Coast clutch (CC)
    6. Converter clutch bypass (CBY)
    Fig 7: Inspecting Pump Support Apply Circuit Passages & Lubrication Passages
    G02741034Courtesy of FORD MOTOR CO.