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Steering Column: Assembly

  1. Using a suitable press and protective adapters, install the clamp retainer.
    Fig 1: Installing Clamp Retainer
    G02781567Courtesy of FORD MOTOR CO.
  2. Apply a small amount of grease to the tilt lever cam mating surface, making sure to fill the grooves.
    Fig 2: Identifying Tilt Lever Cam Mating Surface
    G02781568Courtesy of FORD MOTOR CO.
  3. Install the tilt lever.
    Fig 3: Installing Tilt Lever
    G02781569Courtesy of FORD MOTOR CO.
  4. Install the bearing.
    Fig 4: Installing Bearing
    G02781570Courtesy of FORD MOTOR CO.
  5. Install the washer.
    Fig 5: Installing Washer
    G02781571Courtesy of FORD MOTOR CO.
  6. While holding the tilt lever, pivot the steering column mounting bracket downward and install the bolt and sleeve washer.
    Fig 6: Installing Bolt And Sleeve Washer
    G02781572Courtesy of FORD MOTOR CO.
  7. Install the spring, sleeve washer and the spring hanger.
    Fig 7: Installing Spring Sleeve Washer And Spring Hanger
    G02781573Courtesy of FORD MOTOR CO.
  8. Install and snug the nut.
    Fig 8: Installing Nut
    G02781574Courtesy of FORD MOTOR CO.
  9. Attach a suitable spring scale with a capacity of 30 pounds to the end of the tilt lever and pull the lever into the locked position. Tighten or loosen the nut until 12-16 pounds is required to lock the lever.
    Fig 9: Adjusting Lever Preload
    G02781575Courtesy of FORD MOTOR CO.
  10. Insert the short end of the spring into the bracket and while holding it in place, position the long end of the spring under the spring hanger.
    Fig 10: Installing Spring Into Bracket And Hanger
    G02781576Courtesy of FORD MOTOR CO.
  11. CAUTION: Make sure that the retainer is 4 mm (0.16 in) from top of the post or damage can result.
    Fig 11: Installing Spring Retainer
    G02781577Courtesy of FORD MOTOR CO.
  12. Install the spring retainer.
  13. WARNING: To avoid the risk of serious personal injury, follow all warnings, cautions, notes and instructions in the steering column installation procedure.
  14. Install the steering column. For additional information, refer to STEERING COLUMN .