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Home >> Ford >> 2004 >> Explorer 4.0 E, AWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 266 (Driveline System) >> Disassembly And Assembly >> Front Axle Assembly >> Disassembly & Assembly >> Item 1: Pinion Nut and Washer Assembly Note
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Item 1: Pinion Nut and Washer Assembly Note

WARNING: This page is about a different car, the 2003 Mercury Mountaineer and 2003 Ford Explorer. However, it is still accessible from the selected car via links, so may be relevant.
    CAUTION: Do not loosen the nut to reduce preload. Install a new collapsible spacer and nut if preload reduction is necessary.
    Fig 1: Tightening Pinion Flange Nut
    G01270988Courtesy of FORD MOTOR CO.
  1. Using the special tool to hold the pinion flange, tighten the nut to set the preload.
    • Tighten the nut, rotating the pinion occasionally to make sure the differential pinion bearings are seating correctly. Take frequent differential pinion bearing preload readings by rotating the pinion with a Nm (inch-pound) torque wrench. The final reading must be 0.56 Nm (5 lb-in) more than the initial reading taken during removal.