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Home >> Ford >> 2004 >> Explorer 4.0 E, AWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 266 (Driveline System) >> Disassembly And Assembly >> Front Axle Assembly >> Disassembly & Assembly >> Item 2: Pinion Flange Assembly Note
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Item 2: Pinion Flange Assembly Note

WARNING: This page is about a different car, the 2003 Mercury Mountaineer and 2003 Ford Explorer. However, it is still accessible from the selected car via links, so may be relevant.
    CAUTION: Never use a metal hammer on the pinion flange or install the flange with power tools.
    NOTE: Lubricate the pinion flange splines.
    Fig 1: Installing Pinion Flange
    G01270987Courtesy of FORD MOTOR CO.
  1. Align the index marks. Using the special tool, install the pinion flange.