Transfer Case - AWD: Notes

Item	Specification
Silicone Gasket and Sealant F7AZ-19554-EA	WSE-M4G323-A4
MERCON® Automatic Transmission Fluid XT-2-QDX	MERCON®

WARNING: Make sure the special tool lock pin is secure.
Fig 2: Identifying Special Tool
Courtesy of FORD MOTOR CO.
1. Using the special tool, secure the transfer case to a bench.
2. Remove the dampener.
3. If not done previously, remove the drain plug and drain the fluid.
   Fig 3: Removing Drain Plug

   Courtesy of FORD MOTOR CO.
4. Index-mark the rear output shaft flange and the upper output shaft.
   Fig 4: Marking Rear Output Shaft Flange And Upper Output Shaft

   Courtesy of FORD MOTOR CO.
5. Remove the parts in the order indicated in the following illustration and table.
   Fig 5: Dissassembled View Of Transfer Case

   Courtesy of FORD MOTOR CO.
   Fig 6: Identifying Components For Dissassembled View Of Transfer Case

   Courtesy of FORD MOTOR CO.
6. To assemble, reverse the disassembly procedure.