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Cylinder Head Distortion

WARNING: This page is about a different car, the 2007 Mercury Mariner and 2007 Ford Escape. However, it is still accessible from the selected car via links, so may be relevant.
Special Tools

Illustration Tool Name Tool Number
GF0000216
Feeler Gauge Set 303-D027 (D81L-4201-A) or equivalent
NOTE: Refer to the appropriate ENGINE article for the specification.
    NOTE: Make sure all cylinder head surfaces are clear of any gasket material, RTV, oil and coolant. The cylinder head surface must be clean and dry before running a flatness check.
    NOTE: Use a straightedge that is calibrated by the manufacturer to be flat within 0.005 mm (0.0002 in) per running foot of length, such as Snap-On® GA438A or equivalent. For example, if the straightedge is 61 cm (24 in) long, the machined edge must be flat within 0.010 mm (0.0004 in) from end to end.
  1. Using a straightedge and a feeler gauge, inspect the cylinder head for flatness in the sequence shown.
  2. Fig 1: Inspecting Cylinder Head For Flatness
    G03933329Courtesy of FORD MOTOR CO.