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Fuel Tank And Filler Pipe: Notes

Fig 1: Identifying Special Tool(s)
G03245181Courtesy of FORD MOTOR CO.
MATERIAL

Item Specification
SAE 5W-20 Premium Synthetic Blend Motor Oil XO-5W20-QSP WSS-M2C153-H
WARNING: Do not smoke or carry lighted tobacco or open flame of any type when working on or near any fuel-related component. Highly flammable mixtures are always present and may be ignited, resulting in possible personal injury.
WARNING: The evaporative emissions system contains fuel vapor and condensed fuel vapor. Although not present in large quantities, it still presents the danger of explosion or fire. Disconnect the battery ground cable from the battery to minimize the possibility of an electrical spark occurring, and possibly causing a fire or explosion if fuel vapor or liquid fuel are present in the area. Failure to follow these instructions can result in personal injury.
WARNING: Fuel in the fuel system remains under high pressure even when the engine is not running. Before repairing or disconnecting any of the fuel system components, the fuel system pressure must be relieved to prevent accidental spraying of fuel causing personal injury or a fire hazard.
NOTE: The fuel tank comes equipped with a composite protective shield mounted with the support straps and retainers on the right hand side of the fuel tank. Make sure the protective shield is installed correctly whenever the fuel tank is installed.
  1. With vehicle in NEUTRAL, position it on a hoist. For additional information, Refer to JACKING & LIFTING .
  2. Release the fuel pressure. Refer to FUEL SYSTEM PRESSURE RELEASE .
  3. Disconnect the battery ground cable. For additional information, Refer to BATTERY DISCONNECT .
  4. If removing the fuel tank or fuel pump module, use the special tool and siphon the fuel through the fuel filler hose into a suitable container.
    Fig 2: Using Special Tool Fuel Filler Hose
    G03245182Courtesy of FORD MOTOR CO.
  5. Remove the parts in the order indicated in the following illustrations and tables.
    PART REMOVAL STEPS

    Part Steps
    Fuel filler pipe 1-7
    Fuel tank 5, 6,8-17
    Fuel pump module 5, 6, 8-21
    Fuel gauge sending unit 5, 6, 8-22
    Fig 3: Removing Fuel Tank And Filler Pipe Components
    G03245183Courtesy of FORD MOTOR CO.
    Fig 4: Removing Fuel Pump Components
    G03245184Courtesy of FORD MOTOR CO.
  6. To install, reverse the removal procedure.
  7. Turn the ignition key to the ON position to pressurize the fuel system.
  8. Visually inspect the fuel system for leaks.
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