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Home >> Ford >> 2004 >> Freestar Base >> Repair and Diagnosis >> Transmission >> Automatic Transmission >> Disassembly And Assembly Of Subassemblies >> Intermediate Clutch Cylinder >> Disassembly
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Intermediate Clutch Cylinder: Disassembly

  1. Remove the intermediate clutch pack.
    1. Remove the snap ring.
    2. Remove the pressure plate.
    3. Remove the clutch pack.
    4. Remove the cushion spring.
    Fig 1: Removing Intermediate Clutch Pack
    G03244898Courtesy of FORD MOTOR CO.
    2. CAUTION: Do not fully compress the intermediate clutch spring retainer.
    Fig 2: Compressing Intermediate Clutch Return Spring And Remove Snap Ring
    G03244899Courtesy of FORD MOTOR CO.
  2. Using the special tool, compress the intermediate clutch return spring and remove the snap ring.
    3. NOTE: The seal is part of the piston and is repaired as an assembly.
    Fig 3: Removing Intermediate Clutch Balance Piston Assembly
    G03244900Courtesy of FORD MOTOR CO.
  3. Remove the intermediate clutch balance piston assembly.
  4. Remove the intermediate clutch return spring.
    Fig 4: Removing Intermediate Clutch Return Spring
    G03244901Courtesy of FORD MOTOR CO.
    5. NOTE: The seal is part of the piston and is repaired as an assembly.
    Fig 5: Removing Intermediate Clutch Piston
    G03244902Courtesy of FORD MOTOR CO.
  5. Remove the intermediate clutch piston.
  6. Remove the intermediate clutch piston inner seal.
Fig 6: Removing Intermediate Clutch Piston Inner Seal
G03244903Courtesy of FORD MOTOR CO.
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