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Lead Terminal Repair

Fig 1: Identifying Special Tool
G01368132Courtesy of FORD MOTOR CO.
Fig 2: Item Specification Chart
G01368133Courtesy of FORD MOTOR CO.
    NOTE: The rear window glass must be at room temperature at the time of the repair.
    Fig 3: Identifying Bus Bar
    G01368134Courtesy of FORD MOTOR CO.
  1. Clean the bus bar in the area to be repaired with steel wool (3/0 to 4/0 grade).
  2. NOTE: Allow 10 minutes of drying time between the coats.
    Fig 4: Applying Coats Of Rear Window Defroster Repair To Surface
    G01368135Courtesy of FORD MOTOR CO.
  3. Apply 3 coats of rear window defroster repair to the surface.
  4. CAUTION: Do not overheat the rear window glass or damage to the rear window glass may occur.
    Fig 5: Tining The Bus Bar Repair Area With Solder
    G01368136Courtesy of FORD MOTOR CO.
  5. Tin the bus bar repair area with solder.
  6. CAUTION: To prevent overheating the rear window glass, remove the soldering gun as soon as the solder flows.
    Fig 6: Using The Special Tool To Solder The Terminal To Bus Bar
    G01368137Courtesy of FORD MOTOR CO.
  7. Preheat the rear window glass in the area to be repaired using the special tool and solder the terminal to the bus bar.
  8. NOTE: Turn the heated rear window switch on for 5 minutes prior to the final inspection of the repair.
  9. Apply rear window defroster repair to the area as needed.