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Home >> Ford >> 2005 >> Crown Victoria Base, 4.6 9 >> Repair and Diagnosis >> Engine Mechanical >> Mechanical >> Engine System >> In-Vehicle Repair >> Engine Front Cover >> Removal
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Engine Front Cover: Removal

    WARNING: If equipped with fire suppression system, depower the system. For important safety warnings and procedures, refer to FIRE SUPPRESSION SYSTEM .
  1. With the vehicle in NEUTRAL, position it on a hoist. For additional information, refer to JACKING AND LIFTING .
  2. Release the fuel system pressure. For additional information, refer to FUEL SYSTEM-GENERAL INFORMATION .
  3. Disconnect the battery ground cable. For additional information, refer to BATTERY, MOUNTING AND CABLES .
  4. Remove both valve covers. For additional information, refer to VALVE COVER - RH  or VALVE COVER - LH .
  5. Remove the coolant pump. For additional information, refer to ENGINE COOLING .
  6. Remove the bolts and position the power steering pump aside.
    Fig 1: Removing Power Steering Pump
    G03947738Courtesy of FORD MOTOR CO.
  7. Remove the oil pan drain plug and drain the engine oil.
    Fig 2: Locating Drain Plug
    G03885548Courtesy of FORD MOTOR CO.
  8. Remove the four bolts.
    Fig 3: Removing Bolts
    G04001928Courtesy of FORD MOTOR CO.
  9. Remove the crankshaft front oil seal. For additional information, refer to CRANKSHAFT FRONT SEAL .
  10. Remove the bolt and the belt idler pulley.
    Fig 4: Removing Belt Idler Pulley
    G04001929Courtesy of FORD MOTOR CO.
  11. Remove the bolts and the stud bolts in the sequence shown.
    Fig 5: Identifying Removal Sequence Of Stud Bolts
    G03881548Courtesy of FORD MOTOR CO.
  12. CAUTION: Do not use metal scrapers, wire brushes, power abrasive discs or other abrasive means to clean the sealing surface. These tools cause scratches and gouges that make leak paths. Use a plastic scraping tool to remove all traces of the gasket material.
  13. Remove the engine front cover from the front cover-to-cylinder block dowel.
    • Clean the gasket surfaces with a plastic scraping tool and metal surface cleaner.
      Fig 6: Removing Engine Front Cover From Cylinder Block/Dowel
      G03885295Courtesy of FORD MOTOR CO.