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Home >> Ford >> 2005 >> Crown Victoria Base, 4.6 W >> Repair and Diagnosis >> Engine Mechanical >> Auxiliary Emission Control Systems >> Engine Emission Control System >> Removal And Installation >> Exhaust Gas Recirculation (EGR) System Module >> Removal and Installation
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Removal and Installation

  1. Disconnect the vacuum tubes and the electrical connector.
    Fig 1: Disconnecting Vacuum Tubes And Electrical Connector
    G04002666Courtesy of FORD MOTOR CO.
  2. Remove the bolts from the intake manifold shield.
    Fig 2: Removing Bolts From Intake Manifold Shield
    G03881491Courtesy of FORD MOTOR CO.
  3. Disconnect the exhaust valve recirculation (EGR) system module tube nut from the EGR system module.
    Fig 3: Disconnecting Exhaust Valve Recirculation (EGR) System Module Tube Nut From EGR System Module
    G04001866Courtesy of FORD MOTOR CO.
  4. Remove the bolts and the EGR system module.
    Fig 4: Removing Bolts And EGR System Module
    G03882273Courtesy of FORD MOTOR CO.
  5. To install, reverse the removal procedure.
    • Install a new EGR system module gasket with the side with the raised circle facing the intake manifold.
      Fig 5: Identifying EGR System Module Gasket
      G04584136Courtesy of FORD MOTOR CO.