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Home >> Ford >> 2005 >> Excursion 5.4 L, RWD >> Repair and Diagnosis >> Brakes >> Traction Control >> Anti-Lock Brake System - 4-Wheel >> Diagnosis And Testing >> Anti-Lock Control >> Symptom Chart
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Symptom Chart

Failure of a mechanical brake component may not cause the yellow ABS warning indicator to illuminate or a DTC to be stored. The Symptom Chart is a starting point to begin diagnosis of these concerns.

SYMPTOM CHART

Condition Possible Sources Action
  • ABS false activation
  • Rear axle speed sensor ring is damaged
  • REMOVE the rear axle speed sensor from the differential housing. INSPECT the rear axle speed sensor.
  • Front wheel speed sensor ring is damaged
  • INSPECT for damaged teeth. INSPECT both front wheel speed sensor rings.
  • Sensor output is out of sync
  • Intermittent open or shorted wheel speed sensor circuit
  • Refer to Intermittent Failures to test circuits 514 (YE/RD), 516 (YE/BK), 523 (RD/PK), and 519 (LG/BK).
  • Chafed wire insulation or pinched wire due to incorrect routing causing intermittent short
  • INSPECT the wiring harness from the front wheel knuckle to the frame and from the rear axle to the frame for worn or chafed wire insulation.
  • Parking brake adjustment too tight
  • ELIMINATE the base brake system as the cause of the problem.
  • Brake linings are grabby
  • Loose wheel speed sensor(s)
  • TIGHTEN the wheel speed sensor bolt to specifications. REFER to SPECIFICATIONS  in this article.
  • Wheels lock up
  • ABS outlet (dump) valve
  • Leaky ABS inlet (isolation) valve during ABS (soft)
  • Damp or contaminated rear brake linings, or stuck/leaking rear disc brake caliper
  • Binding parking brake
  • Leaking rear axle seal
  • Yellow ABS warning indicator does not self check
  • Circuitry
  • Anti-lock brake system (ABS) module
  • Hard or soft brake pedal
  • Stuck ABS inlet (isolation) valve (hard brake pedal) or leaky ABS outlet (dump) valve (soft brake pedal)
  • Hydraulic leak in brake line or hose, fitting, master cylinder, or caliper (soft brake pedal)
  • Air in brake system (soft brake pedal)
  • Little or no power assist (hard brake pedal)
  • Stuck or inoperative or caliper (hard brake pedal)
  • Pinched or crimped brake line or hose (hard brake pedal)
  • Lack of deceleration during medium/hard brake application
  • Stuck shut ABS inlet (isolation) valve or leaky ABS outlet (dump) valve (rear axle only)
  • Hydraulic leak in brake line or hose, fitting, master cylinder, or caliper
  • Air in brake system
  • Little or no power assist
  • Stuck or inoperative caliper
  • Ineffective brake linings
  • Vehicle pulls during braking
  • Frozen or binding caliper (one side of vehicle)
  • Uneven brake lining wear
  • Pinched or crimped brake line or hose
  • Fully or partially blocked front ABS inlet (isolation) valve
  • Alignment
  • Front suspension
  • Rear suspension
  • Steering components
  • Yellow ABS warning indicator on with system pass
  • Yellow ABS warning indicator circuit
  • DISCONNECT 25-pin connector C135 from the ABS module. Using a jumper wire, GROUND pin 15, circuit 603 (DG). If the lamp is off, INSTALL a new ABS module. REFER to ANTI-LOCK BRAKE SYSTEM (ABS) MODULE  in this article. If the warning lamp remains on, REPAIR circuit 603 (DG).
  • ABS warning lamp circuit open
  • Soft or excessive pedal travel
  • Hydraulic leak in brake line or hose, fitting, master cylinder, or caliper
  • Air in brake system
  • Hydraulic control unit (HCU)
  • No communication with the anti-lock brake control module
  • Fuse(s)
  • Circuitry
  • Module