Input Shaft: Assembly

NOTE: Using a suitable press, install the gear wheels.

Fig 1: Installing Gear Wheels

Courtesy of FORD MOTOR CO.

Carefully clean and check all sliding parts and lubricate them with clean manual transmission fluid before assembly.
Using a length of suitable tube, install the clutch housing roller bearing.

Fig 2: Installing Clutch Housing Roller Bearing
Courtesy of FORD MOTOR CO.
Install the third gear needle bearing, third gear, gear wheel and the synchronizer ring.
Assemble the third and fourth gear synchronizer.
1. Install the compression springs.
2. Install the synchronizer bar and detent balls by pressing against the spring pressure.
3. Install the selector ring the right way round and slide it on.
  
  Fig 3: Installing Selector Ring
  Courtesy of FORD MOTOR CO.

NOTE: Install the synchronizer hub with the large collar facing outward and the annular groove facing the small collar.

NOTE: Install a new snap ring.

Install the third/fourth gear synchronizer assembly.
1. Install the synchronizer assembly.
2. Install a new snap ring.
  
  Fig 4: Installing Third/Fourth Gear Synchronizer Assembly (1 Of 2)
  Courtesy of FORD MOTOR CO.
  
  Fig 5: Installing Third/Fourth Gear Synchronizer Assembly (2 Of 2)
  Courtesy of FORD MOTOR CO.
Install the fourth gear.
1. Install the synchronizer ring.
2. Install the fourth gear needle bearing.
3. Install the fourth gear.
  
  Fig 6: Installing Fourth Gear
  Courtesy of FORD MOTOR CO.
Using a suitable press, install fifth gear. Install a new snap ring.

Fig 7: Installing Fifth Gear
Courtesy of FORD MOTOR CO.
Using a length of suitable tube, install the transaxle housing roller bearing.

Fig 8: Installing Transaxle Housing Roller Bearing
Courtesy of FORD MOTOR CO.