LEMON Manuals: Even more car manuals for everyone: 1960-2025
Home >> Ford >> 2005 >> Freestyle Limited, AWD >> Repair and Diagnosis >> Engine Mechanical >> Auxiliary Emission Control Systems >> Engine Emission Control System >> Removal And Installation >> Exhaust Gas Recirculation (EGR) System Module >> Removal and Installation
April 5, 2026: LEMON Manuals is launched! Read the announcement.

Removal and Installation

  1. Remove the 4 transaxle roll restrictor brace bolts.
    • To install, clean the bolts using a wire brush, apply new threadlock to the threads and tighten to 55 Nm (41 lb-ft).
  2. Remove the bolt and the transaxle roll restrictor brace.
    • To install, clean the bolts using a wire brush, apply new threadlock to the threads and tighten to 48 Nm (35 lb-ft).
  3. Disconnect the exhaust gas recirculation (EGR) system module vacuum tube and electrical connector.
  4. Disconnect the EGR system module-to-EGR system module tube fitting.
    • To install, tighten to 40 Nm (30 lb-ft).
  5. NOTE: When installing the EGR system module, install a new EGR system module gasket with the side with the raised ring facing the intake manifold.
  6. Remove the 2 bolts and the EGR system module.
    • To install, tighten to 25 Nm (18 lb-ft).
      Fig 1: Removing EGR System Module Gasket
      G04584136Courtesy of FORD MOTOR CO.
  7. To install, reverse the removal procedure.