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Home >> Ford >> 2005 >> Mustang Base, 2D Coupe, Standard >> Repair and Diagnosis >> Engine Mechanical >> Auxiliary Emission Control Systems >> Engine Emission Control System >> Removal And Installation >> Exhaust Gas Recirculation (EGR) System Module >> Removal and Installation
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Removal and Installation

  1. Disconnect the battery ground cable. For additional information, refer to BATTERY DISCONNECT & CONNECT .
  2. Disconnect the exhaust gas recirculation (EGR) system module vacuum tube and electrical connector.
  3. Disconnect the EGR system module-to-exhaust manifold tube upper fitting.
    • To install, tighten to 39 Nm (29 lb-ft).
  4. Remove the 2 bolts, the EGR system module and the gasket. Discard the gasket.
    • To install, tighten to 25 Nm (18 lb-ft).
  5. CAUTION: Do not use metal scrapers, wire brushes, power abrasive disc or other abrasive means to clean the sealing surfaces. These tools cause scratches and gouges which make leak paths. Use a plastic scraping tool to remove all traces of the old gasket.
    NOTE: The EGR system module sealing surfaces are soft metals.
  6. Carefully clean the EGR system module sealing surfaces.
  7. To install, reverse the removal procedure.
    • Install a new gasket with the raised circle facing the throttle body adapter.
      Fig 1: Identifying EGR System Module Gasket
      G04584136Courtesy of FORD MOTOR CO.