Chain Cover: Assembly

Measure the distance that the center bimetal element pin protrudes from the chain cover.

Fig 1: Identifying Center Bimetal Element Pin
Courtesy of FORD MOTOR CO.
Using the special tool, install the bimetal element.
1. Position the bimetal strip onto the end of the pin.
2. Install the special tool under the bimetal element.
3. Tap the retaining collar onto the pin until it seats against the tool edge.
Fig 2: Installing Bimetal Element Using Special Tool (307-173)
Courtesy of FORD MOTOR CO.
Remove the slotted end of the bimetal element and install the thermostat plate over the end and middle pins.

Fig 3: Locating Thermostat Plate
Courtesy of FORD MOTOR CO.
Install the slotted end of the bimetal element under the retaining ring.

Fig 4: Locating Slotted End Of Bimetal Element Under Retaining Ring
Courtesy of FORD MOTOR CO.

CAUTION: Do not allow the pistons to cock in their bores or damage to the seals may result.

NOTE: Coat the new seals with petroleum jelly.

Fig 5: Locating Seals On Accumulator Pistons

Courtesy of FORD MOTOR CO.

Install new seals on the accumulator pistons.
Install the pistons into the correct bore of the cover with spring pocket up.

Fig 6: Locating Accumulator Pistons
Courtesy of FORD MOTOR CO.

NOTE: The use of petroleum jelly will hold the accumulator piston shafts in place while assembling the chain cover.

Fig 7: Locating Accumulator Piston Shafts

Courtesy of FORD MOTOR CO.

Install the accumulator piston shafts.
Install the manual valve detent spring and bolt.
- Tighten to 11 Nm (8 lb-ft).
Fig 8: Locating Manual Valve Detent Spring
Courtesy of FORD MOTOR CO.

NOTE: The use of petroleum jelly will hold the thrust washers in place during assembly.

Fig 9: Identifying Chain Cover Thrust Washer

Courtesy of FORD MOTOR CO.

Install the thrust washers.
1. Install the No. 1 drive sprocket thrust washer.
2. Install the No. 3 chain cover thrust washer.
Install internal wire harness if it was removed.

Fig 10: Installing Internal Wire Harness
Courtesy of FORD MOTOR CO.