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Sun and Shell Assembly - Assembly: Assembly

  1. Install the direct one-way clutch assembly
    1. Install the No. 7 thrust washer.
    2. Install the direct one-way clutch assembly.
    Fig 1: Locating Direct One-Way Clutch Assembly And Thrust Washer
    G04710203Courtesy of FORD MOTOR CO.
  2. NOTE: Lightly coat the O-rings with petroleum jelly.
    Fig 2: Installing O-Rings
    G04710204Courtesy of FORD MOTOR CO.
  3. Install new O-rings.
  4. Install the forward clutch assembly.
    Fig 3: Locating Forward Clutch Assembly
    G04710205Courtesy of FORD MOTOR CO.
  5. NOTE: The spring retainer assembly contains both oval and circular holes. Make sure that the washer tabs lock into the oval holes.
    Fig 4: Locating Rear Clutch Sun Gear Thrust Washer
    G04710206Courtesy of FORD MOTOR CO.
  6. Install the No. 6 rear clutch sun gear thrust washer.
  7. Install the overdrive drum.
    Fig 5: Locating Overdrive Drum
    G04710207Courtesy of FORD MOTOR CO.
  8. NOTE: The lip on the bearing goes over the hub.
    Fig 6: Locating Thrust Bearing
    G04710208Courtesy of FORD MOTOR CO.
  9. Using petroleum jelly to hold the parts in place, install the No. 10 thrust bearing.
  10. Install the rear clutch hub and the No. 10 thrust bearing.
    Fig 7: Locating Thrust Bearing
    G04710209Courtesy of FORD MOTOR CO.
  11. NOTE: The lip on the bearing goes down over the hub.
    Fig 8: Locating Needle Bearing
    G04710210Courtesy of FORD MOTOR CO.
  12. Install the No. 11 thrust bearing.
  13. Install the front sun shell.
    Fig 9: Locating Front Sun Shell
    G04710211Courtesy of FORD MOTOR CO.