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Home >> Ford >> 2007 >> Cutaway 6.8 S >> Repair and Diagnosis (Single Page) >> Transmission >> Automatic Trans >> Automatic Transmission - 5R110W - General Procedures, In-Vehicle Servicing, Removal, Disassembly, Disassembly And Assembly Of Subassemblies, Assembly, Installation >> Disassembly And Assembly Of Subassemblies >> Forward Clutch Assembly >> Assembly
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Forward Clutch Assembly: Assembly

Fig 1: Identifying Clutch Balance Piston Return Spring And Piston
GF0006941Courtesy of FORD MOTOR CO.
  1. Lightly lubricate the new pistons and seals with petroleum jelly.
    • Forward clutch balance piston.
    • Forward clutch balance piston return spring.
    • Forward clutch piston.
    2. Fig 2: Locating Forward Clutch Piston
    G03889444Courtesy of FORD MOTOR CO.
  2. Install the forward clutch piston.
    3. Fig 3: Locating Forward Clutch Balance Piston Return Spring
    G03889443Courtesy of FORD MOTOR CO.
  3. Install the forward clutch balance piston return spring and balance piston.
    4. Fig 4: Identifying Snap Ring With Special Tools
    GF0006940Courtesy of FORD MOTOR CO.
  4. Using the special tools, install the snap ring.
    5. Fig 5: Identifying Forward Clutch Pack
    GF0006942Courtesy of FORD MOTOR CO.
    NOTE: Inspect the forward clutch plates for damage. If any damage is found, install new plates.
  5. Install the forward clutch pack.
    • Cushion spring.
    • Externally splined steel plates.
    • Internally splined friction plates.
    • Forward clutch pressure plate.
    6. Fig 6: Locating Snap Ring And Forward Clutch Plates
    G03889441Courtesy of FORD MOTOR CO.
  6. Install the forward clutch snap ring.
    7. Fig 7: Checking Snap Ring And Pressure Plate Clearance With Specifications
    GF0006943Courtesy of FORD MOTOR CO.
  7. Using a feeler gauge, measure the clearance between the snap ring and the pressure plate in 3 different locations.
    8. Fig 8: Identifying Forward Clutch Thrust Bearing
    G03889440Courtesy of FORD MOTOR CO.
  8. Install the No. 8 forward clutch thrust bearing, blue side up.
    9. Fig 9: Identifying Seals And Thrust Washer
    G03889439Courtesy of FORD MOTOR CO.
  9. Install the No. 7 thrust washer and 2 new seals.
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