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Home >> Ford >> 2007 >> Cutaway 6.8 S >> Repair and Diagnosis (Single Page) >> Transmission >> Automatic Trans >> Automatic Transmission - 5R110W - General Procedures, In-Vehicle Servicing, Removal, Disassembly, Disassembly And Assembly Of Subassemblies, Assembly, Installation >> Disassembly And Assembly Of Subassemblies >> Output Shaft
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Output Shaft

Fig 1: Inspecting Output Shaft
GF0006963Courtesy of FORD MOTOR CO.
    CAUTION: Buildup of contamination can block the flow of lubricant behind the cup plug and cause transmission assembly damage.
  1. Inspect the output shaft for damage. If damage is found, install a new shaft.
    • Inspect the output shaft.
    • Inspect the park and output shaft speed (OSS) sensor gear.
    • Inspect the bearing surfaces of the output shaft for wear or scores. If excessive wear or scoring is found, install a new output shaft and inspect the mating components.
    • Check the splines on the output shaft for wear. Install a new output shaft if the splines are excessively worn. Inspect all the bushings for wear. Install a new output shaft if worn or damaged.
  2. Fig 2: Locating Park Gear
    GF0006964Courtesy of FORD MOTOR CO.
  3. Remove the park gear.
  4. Fig 3: Inspecting Park And Output Shaft Speed (OSS) Sensor Gear
    GF0006965Courtesy of FORD MOTOR CO.
  5. Inspect the park and OSS sensor gear.
  6. Fig 4: Inspecting Output Shaft
    GF0006966Courtesy of FORD MOTOR CO.
  7. Inspect the output shaft. Make sure the lube passages through the output shaft are clean and free of foreign material. Install a new output shaft as required.
  8. Fig 5: Inspecting Orifice Cup Plug On End Of Output Shaft
    GF0006967Courtesy of FORD MOTOR CO.
  9. Inspect the orifice cup plug on the end of the output shaft for foreign material. If foreign material is found, remove the orifice plug, flush out the foreign material and install a new orifice plug.