Section 16 (Automatic Transmission - 5R110W - General Procedures, In-Vehicle Servicing, Removal, Disassembly, Disassembly And Assembly Of Subassemblies, Assembly, Installation): Assembly: Transmission: Notes
WARNING: This page is about a different variant/trim than selected.
Special Tools
| Illustration | Tool Name | Tool Number |
|---|---|---|
| Installer, Output Shaft Seal | 307-462 | |
| Installer, Transmission Extension Housing Seal | 307-453 | |
| Compressor, Clutch Spring | 307-015 (T65L-77515-A) | |
| Installer, Shift Shaft Fluid Seal | 307-002 (TOOL-77288) | |
| Handle, Torque Converter | 307-091 (T81P-7902-C) | |
| Aligner, Transmission Fluid Pump | 307-222 (T89T-70010-B) | |
| Installer, Fluid Filler Tube | 307-376 | |
| Installer, Transmission Forward Clutch Assembly | 307-436 | |
| Adapter for 307-436 (use with 307-436) | 307-436-02 | |
| Loading Fixture, Clutch | 307-S383 | |
| Air Test Plate, Transmission | 307-457 | |
| Test Plate Screw Set, Transmission | 307-126 (T82P-7006-C) | |
| Aligner, Clutch Spring Compressor | 307-455 | |
| Socket, Output Shaft Locknut | 307-458 | |
| Installer, Output Shaft Seal/Housing | 307-461 | |
| Retaining Ring Pliers | 307-343 (T95P-77001-AHR) | |
| Retainer, Torque Converter | 307-346 | |
| Aligner, Valve Body | 307-456 |
Material
| Item | Specification |
|---|---|
| MERCON® SP Automatic Transmission Fluid XT-6-QSP (US); CXT-6-LSP12 (Canada) |
MERCON® SP |
| Threadlock and Sealer TA-25 |
WSK-M2G351-A5 |
| Item | Part Number | Description |
|---|---|---|
| 1 | 6441 | Flexplate-to-torque converter nut |
| 2 | 7902 | Torque converter assembly (model dependent) |
| 3 | 7017 | Shaft - input |
| 4 | 7L323 | Seal - stator support |
| 5 | 7A248 | Seal - front pump support |
| 6 | 7A248 | Seal - front pump |
| 7 | 7N134 | Bolt - M8 x 70 hex flange head |
| 8 | 7A103 | Pump assembly - front |
| 9 | N606042-S2 | Bolts - M8 x 1.25 x 45 - front pump |
| 10 | 7D014 | Washer - front pump support No. 1T |
| 11 | 7A136 | Gasket - front pump |
| 12 | 7G402 | Seal - coast clutch (2 required) |
| 13 | 7C096 | Race and bearing assembly - sun gear thrust No. 2B and 3B |
| 14 | 7A262 | Piston - overdrive clutch |
| 15 | 7F222 | Spring - overdrive clutch piston return |
| 16 | 7B164 | Plates - overdrive clutch internal spline - friction |
| 17 | 7B442 | Plates - overdrive clutch external spline - steel |
| 18 | 7B066 | Plate - overdrive clutch pressure |
| 19 | 7D483 | Ring - overdrive clutch press plate retaining |
| 20 | 7G387 | Cylinder and bushing assembly - coast clutch |
| 21 | 7A262 | Piston - coast clutch |
| 22 | 7G299 | Spring - coast clutch return |
| 23 | 7A527 | Ring - coast clutch spring retaining |
| 24 | 7B164 | Plates - coast clutch internal spline - friction (model dependent) |
| 25 | 7B442 | Plates - coast clutch external spline - steel (model dependent) |
| 26 | 7A089 | Clutch assembly - coast one-way |
| 27 | 7D063 | Gear - overdrive sun |
| 28 | 7A577 | Ring - 172.5 retainer internal style No. 2 |
| 29 | W708120-S300 | Bolt - coast clutch hub (4 required) |
| 30 | 7H501 | Hub assembly - input coast clutch |
| 31 | 7B446 | Gear assembly - overdrive planetary |
| 32 | 7F240 | Bearing and race assembly - direct clutch No. 4B |
| 33 | 7A153 | Gear - overdrive ring |
| 34 | 7A658 | Shaft - overdrive center |
| 35 | 7G375 | Ring - center support retaining |
| 36 | 7G178 | Bearing and race assembly - sun gear thrust No. 5B |
| 37 | 7D483 | Ring - overdrive ring gear retaining |
| 38 | 7A130 | Support assembly - center |
| 39 | 7N134 | Bolt - M12 x 1.75 x 31 hex flange head (intermediate clutch feed) |
| 40 | 7N134 | Bolt - M12 x 1.75 x 31 hex flange head (forward clutch feed) |
| 41 | 7D025 | Seals - Teflon® (2 required) |
| 42 | 7L326 | Washer - center support thrust No. 6T |
| 43 | 7E005 | Piston - intermediate clutch |
| 44 | 7F222 | Support and spring assembly - intermediate clutch |
| 45 | 7D483 | Ring - intermediate clutch spring |
| 46 | 7F219 | Plates - intermediate clutch internal spline (friction) |
| 47 | 7B442 | Plates - intermediate clutch external spline (steel) |
| 48 | 7B066 | Plate - intermediate clutch pressure |
| 49 | 7F283 | Cylinder and hub assembly - direct clutch |
| 50 | 7A262 | Piston assembly - direct clutch |
| 51 | 7B070 | Spring - direct clutch piston return |
| 52 | 7H359 | Piston - direct clutch balance |
| 53 | 7C122 | Ring - direct clutch balance piston retaining |
| 54 | 7B164 | Plates - direct clutch internal spline - friction |
| 55 | 7B442 | Plates - direct clutch external spline - steel |
| 56 | 7B066 | Plate - direct clutch pressure |
| 57 | 377127-S | Ring - direct clutch plate retaining (selective fit) |
| 58 | 7C096 | Washer - intermediate brake thrust No. 7T |
| 59 | 7F374 | Bearing assembly - intermediate clutch No. 8B |
| 60 | 7D019 | Seals - forward clutch cylinder (2 required) |
| 61 | 7A360 | Cylinder assembly - forward clutch |
| 62 | 7A262 | Piston assembly - forward clutch |
| 63 | 7B070 | Spring - forward clutch piston return |
| 64 | 7H360 | Piston assembly - forward clutch balance |
| 65 | 7H365 | Ring - forward clutch balance piston retaining |
| 66 | 7B070 | Spring - forward clutch cushion |
| 67 | 7B164 | Plates - forward clutch internal spline - friction |
| 68 | 7B442 | Plates - forward clutch external spline - steel |
| 69 | 7B066 | Forward clutch pressure plate |
| 70 | 7D483 | Ring - forward clutch plate retaining (selective fit) |
| 71 | 7D090 | Washer - forward clutch hub thrust No. 9T |
| 72 | 7G375 | Ring - retaining (forward ring gear) |
| 73 | 7D234 | Bearing and race assembly - sun gear thrust No. 10B, 12B, 15B |
| 74 | 7B067 | Hub and bushing assembly - forward ring gear |
| 75 | 7D392 | Gear - forward ring |
| 76 | 7A166 | Bearing and race assembly - forward carrier No. 11B |
| 77 | 7A398 | Planet assembly - forward |
| 78 | 7L339 | Lube dam - forward carrier |
| 79 | 7D063 | Gear assembly - forward/reverse sun |
| 80 | 7D064 | Shell - input |
| 81 | 7L270 | Ring - forward/reverse sun shell retaining |
| 82 | 7C167 | Spacer - sun gear shell |
| 83 | 7A019 | Shell and sun gear assembly |
| 84 | 7D483 | Ring - reverse clutch pressure plate - retaining |
| 85 | 7A089 | Clutch assembly - low one way |
| 86 | 7B164 | Plates - reverse clutch internal spline - friction |
| 87 | 7B442 | Plates - reverse clutch external spline - steel |
| 88 | 7A166 | Washers - planet carrier thrust No. 13T/14T |
| 89 | 7D006 | Planet assembly - reverse |
| 90 | 7A153 | Gear - output shaft ring |
| 91 | 7D164 | Hub - output shaft ring gear |
| 92 | 7G375 | Ring - retaining (reverse ring gear) |
| 93 | 7G178 | Bearing and race assembly No. 16B |
| 94 | 7D483 | Ring - reverse clutch spring retaining |
| 95 | 7D406 | Retainer and spring assembly - reverse clutch |
| 96 | 7D402 | Piston - reverse clutch |
| 97 | 7D019 | Seals - Teflon® |
| 98 | 7R411 | Seal assembly - intermediate brake drum |
| 99 | 7A020 | Indicator - fluid level |
| 100 | 7A228 | Tube assembly - fluid fill |
| 101 | 391308-S | O-ring |
| 102 | 7A160 | Tube - fluid inlet short |
| 103 | 7005 | Case assembly |
| 104 | 7034 | Vent assembly - case |
| 105 | 7D273 | Cooler line - case fittings |
| 106 | W708418-S300 | O-rings - cooler connector |
| 107 | 7Z101 | O-ring - sensor |
| 108 | 7M101 | Sensor - turbine shaft speed (TSS) |
| 109 | N805503-S439 | Bolts - M6 x 1 x 15.2 |
| 110 | 7034 | Case vent assembly power take-off (PTO) only |
| 111 | 7J122 | Valve - air bleed check |
| 112 | 7025 | Snubber - output shaft |
| 113 | 7E380 | Plug - case oil filler |
| 114 | 7B368 | Bearing assembly - parking gear needle thrust (slip yoke) No. 17B |
| 115 | 7A233 | Gears - output shaft parking |
| 116 | 378259-S | Plug cups |
| 117 | 7060 | Shaft - output (slip yoke) |
| 118 | 7086 | Gaskets - extension housing |
| 119 | 7A039 | Extension assembly - slip yoke |
| 120 | 7Z101 | O-rings - output shaft speed sensor |
| 121 | 7H103 | Sensors - output shaft |
| 122 | N811294-S437 | Stud - M6 x 1 1-M10 x 1.563 extension housing |
| 123 | N606569-S437 | Bolts - M10 x 1.5 x 93.5 extension housing |
| 124 | N605803-S437 | Bolts - M10 x 1.5 x 40 extension housing |
| 125 | 7A034 | Extension housing bushing |
| 126 | 7A292 | Seal - output shaft spline |
| 127 | 7052 | Seal assembly - extension housing rear wheel drive (RWD) |
| 128 | 7B368 | Washer - parking gear thrust fixed yoke No. 17 T |
| 129 | 7060 | Shaft - output fixed yoke |
| 130 | 7A039 | Extension assembly - fixed yoke |
| 131 | 7052 | Seal assembly - extension housing four wheel drive (4WD) |
| 132 | 7085 | Retainer assembly - transmission output shaft |
| 133 | 4K177 | Flange - drive shaft (4WD) |
| 134 | W708831-S426 | Bolt - M12 x 55 overdrive flange |
| 135 | 7223 | PTO - cover gasket |
| 136 | 7222 | PTO - case cover |
| 137 | N605799-S103 | Bolt - M10 1.5 x 24 hex flange head |
| 138 | N805232-S | Screw and washer - M8 x 1.25 x 23.5 hex (2 required) |
| 139 | 7D419 | Plate - parking rod guide |
| 140 | 7D070 | Spring - parking pawl return |
| 141 | 7D071 | Pin - 0.5 x 1.91 dowel ground hardened |
| 142 | 7A441 | Pawl - parking |
| 143 | N805261-S191 | Screw - M8 x 1.25 x 25 pan head |
| 144 | 7G101 | Abutment - parking pawl |
| 145 | 372552-S2 | Spring nut |
| 146 | 7B148 | Tag - transmission service identification |
| 147 | 7A232 | Rod assembly - parking pawl actuating |
| 148 | 7A256 | Lever assembly - manual control (model dependent) |
| 149 | 7H557 | Transmission range detent assembly |
| 150 | N805503-S100 | Bolts - M6 x 1.0 x 15.2 hex flange head transmission range |
| 151 | 7G100 | Pin - shaft retaining |
| 152 | 7B498 | Seal - manual lever |
| 153 | 7B210 | Roll pin - manual control lever to case |
| 154 | 390685-S2 | Plug - line pressure |
| 155 | 7Z302 | Seal - filter |
| 156 | 7A098 | Filter and seal assembly (early build) |
| 157 | 7A098 | Filter and seal assembly (late build) |
| 158 | 7A194 | Fluid pan (early build) |
| 159 | 7A194 | Fluid pan (late build) |
| 160 | 7A191 | Gasket - fluid pan |
| 161 | 7L027 | Ceramic magnet - fluid pan |
| 162 | 6730 | Plug - fluid pan drain |
| 163 | N811266-S437 | Bolt - fluid pan |
| 164 | 7Z276 | O-ring - bulkhead connector |
| 165 | 7C155 | Gasket - control valve body |
| 166 | - | Ditch plate |
| 167 | 7H200 | Gasket - filter plate |
| 168 | - | Manifold body |
| 169 | 7E335 | W-clip - pressure switch plug |
| 170 | 7E440 | Switch - pressure (if equipped) |
| 171 | 7H141 | Sensor - transmission fluid temperature (TFT) |
| 172 | 7H038 | Gasket - backing plate |
| 173 | - | Backing plate |
| 174 | 7D389 | Valve - manual |
| 175 | W500100-S300 | Bolt - M6 x 1 x 30 hex head (5 required) |
| 176 | W300512 | Bolt - M6 x 15.2 solenoid backing plate-to-ditch plate (5 required) |
| 177 | W300513 | Bolt - M6 x 27.5 solenoid manifold-to-ditch plate (3 required) |
| 178 | N805326-S | Bolt - M6 x 1.0 x 42.5 hex flange head (3 required) |
| 179 | W300511 | Bolt - M6 x 55 solenoid manifold-to-ditch plate (1 required) |
| 180 | W708500-S300 | Bolt - M6 x 68 hex flange (13 required) |
| 181 | 7G383 | Solenoid - line pressure variable force solenoid (VFS) |
| 182 | 7J136 | Solenoid - directly proportional VFS (4 required) |
| 183 | 7J136 | Solenoid - inversely proportional VFS (2 required) |
| 184 | 7J137 | E-clip - VFS (7 required) |
| 185 | 7G276 | Wiring harness |
| 186 | - | Bolt - T25 holds wire harness to manifold (2 required) |
| 187 | - | Overdrive clutch assembly |
| 188 | - | Coast clutch assembly |
| 189 | - | PTO only |
| 190 | - | Intermediate clutch assembly |
| 191 | - | Direct clutch assembly |
| 192 | - | Forward clutch and planetary assembly |
| 193 | - | Reverse clutch and planetary assembly |
| 194 | 7A039 | Extension housing RWD (slip yoke) |
| 195 | 7A039 | Extension housing 4WD (fixed yoke) |
| 196 | - | PTO model only |
| 197 | - | PTO model only |
CAUTION:
Early build vehicles, those equipped with an externally mounted remote filter, are also equipped with a different design sump filter and bottom pan. Always pair the sump filter with the correct bottom pan design, to avoid cavitation, filter cracking and transmission damage.
CAUTION:
Late build vehicles replace the remote filter with a serviceable high efficiency sump filter (HESF), which requires a wider and deeper bottom pan. Always pair the sump filter with the correct bottom pan design, to avoid cavitation, filter cracking and transmission damage.
Fig 5: Late Build Vehicles Without Remote Filter and With Serviceable High Efficiency Sump Filter (HESF)
NOTE:
Soak all friction clutch plates in clean automatic transmission fluid.
NOTE:
Prior to installation, lightly lubricate all O-ring seals with clean automatic transmission fluid.
NOTE:
Lightly lubricate all thrust washers with petroleum jelly to hold them in place during assembly.