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Home >> Ford >> 2007 >> Econoline E250, Van Cargo Extended, 5.4 L >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 16 (Automatic Transmission - 5R110W - General Procedures, In-Vehicle Servicing, Removal, Disassembly, Disassembly And Assembly Of Subassemblies, Assembly, Installation) >> Disassembly And Assembly Of Subassemblies >> Coast Clutch Assembly >> Disassembly
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Coast Clutch Assembly: Disassembly

WARNING: This page is about a different variant/trim than selected.
Fig 1: Locating No. 5 Thrust Bearing
G03889395Courtesy of FORD MOTOR CO.
  1. Remove the No. 5 thrust bearing.
    2. Fig 2: Locating Retaining Ring
    GF0006910Courtesy of FORD MOTOR CO.
  2. Remove the retaining ring and remove the center shaft.
    3. Fig 3: Identifying Overdrive Planetary No. 4 Thrust Bearing
    GF0006911Courtesy of FORD MOTOR CO.
  3. Remove the overdrive planetary No. 4 thrust bearing.
    4. Fig 4: Locating Retaining Ring
    G03889398Courtesy of FORD MOTOR CO.
  4. Remove the retaining ring.
    5. Fig 5: Locating Clutch Pressure Plate
    GF0006912Courtesy of FORD MOTOR CO.
  5. Remove the coast clutch pressure plate one-way clutch (OWC) (mechanical diode) assembly and the clutch plates.
    6. Fig 6: Removing Coast Clutch Return Spring Retaining Ring
    GF0006913Courtesy of FORD MOTOR CO.
  6. Using the special tool, remove the coast clutch return spring retaining ring.
    7. Fig 7: Locating Coast Clutch Return Spring
    G03889401Courtesy of FORD MOTOR CO.
  7. Remove the coast clutch return spring.
    8. Fig 8: Removing Coast Clutch Piston And Seal Assembly
    GF0006914Courtesy of FORD MOTOR CO.
  8. Remove and discard the coast clutch piston and seal assembly.
    9. Fig 9: Identifying Sun Gear
    GF0006915Courtesy of FORD MOTOR CO.
    NOTE: If the teeth and/or bushing are damaged, a new sun gear will need to be installed.
  9. If required, use an arbor press to remove the sun gear.
    10. Fig 10: Identifying Coast Clutch Cylinder Assembly
    GF0006916Courtesy of FORD MOTOR CO.
    NOTE: If the coast clutch cylinder assembly shows any signs of damage, install a new coast clutch cylinder.
  10. Inspect the coast clutch cylinder assembly.
    • Inspect the bushing.
    • Inspect the No. 1 thrust washer mating surface.
    • Inspect the lube hole.
    11. NOTE: If the coast clutch hub shows any signs of damage, install a new coast clutch hub.
  11. Inspect the OWC inner race.
    12. Fig 11: Locating Coast Clutch Hub And Bolts
    GF0006917Courtesy of FORD MOTOR CO.
  12. Remove and discard the retaining bolts for the coast clutch hub. Separate the 2 halves.
    13. Fig 12: Identifying Planet Gears
    GF0006918Courtesy of FORD MOTOR CO.
  13. Inspect the planet gears for damage. If any damage is found, install a new overdrive planet.
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