Test Procedure
- DV1 CHECK FOR DIAGNOSTIC TROUBLE CODES (DTCS)
- Are DTCs P0068, P0121, P0122, P0123, P0221, P0222, P0223, P2100, P2101, P2107, P2111, P2112, or P2135 present?
Yes No For DTC P0068, GO to DV14.
For DTCs P0121, P0122, P0123, P0221, P0222, P0223, P2111, or P2112, GO to DV2.
For DTCs P2100 or P2107, GO to DV21.
For DTC P2101, GO to DV27.
For Fusion and Milan with DTC P2135, GO to DV5.
For all others with DTC P2135, GO to DV6.For all others, GO toDIAGNOSTIC TROUBLE CODE (DTC) CHARTS AND DESCRIPTIONS . - DV2 CHECK THE THROTTLE POSITION (TP) OPEN AND CLOSED VOLTAGES
- Key ON, engine OFF.
- Access the PCM and monitor the TP1 and TP2 PIDs.
- Press the accelerator pedal to the floor and release.ELECTRONIC THROTTLE CONTROL THROTTLE POSITION SENSOR SIGNAL VOLTAGES
Accelerator Pedal Position TP1 TP2 Pedal fully released 3.7 - 4.7 0.3 - 1.9 Pedal fully applied 0.7 - 2.9 4.1 - 4.7 - Are both PIDs within the chart ranges?
Yes No GO to DV19. GO to DV3. - DV3 CHECK FOR OBSTRUCTION OF THE THROTTLE BODY WARNING: Substantial opening and closing torque is applied by this system. To prevent injury, be careful to keep fingers away from throttle mechanism when actuated. Failure to follow these instructions may result in personal injury.NOTE: Moving the throttle plate manually may cause DTC P2106 to set during the self-test.
- Key in OFF position.
- Remove the inlet tube from the throttle body.
- Visually inspect for throttle plate obstructions or sludge.
- Slowly, push the throttle plate to wide open and release.
- Does the throttle plate move freely to wide open and back?
Yes No For continuous memory DTCs P0121, P0122, P0221, or P0222 alone or together, GO to DV4.
For continuous memory DTCs P2100, P2101, P2107, P2111, or P2112 alone or together, GO to DV21.
For Fusion and Milan with all other DTCs, GO to DV5.
For all others, GO to DV6.ISOLATE and REPAIR the obstruction.
CLEAR the DTCs. REPEAT the self-test. - DV4 CHECK THE VREF VOLTAGE TO TP
- ETBTPS connector disconnected.
- Key ON, engine OFF.
- Measure the voltage between:
( + ) ETBTPS Connector, Harness Side ( - ) ETBTPS Connector, Harness Side ETCREF ETCRTN - Is the voltage between 4 - 6 V?
Yes No For Fusion and Milan, GO to DV5.
For all others, GO to DV6.refer to PINPOINT TEST C . - DV5 CHECK THE FUNCTIONALITY OF THE TP SENSOR NOTE: Do not move the throttle plate during the resistance measurement. Measure the sensor resistance with the throttle plate at the default position.
- Key in OFF position.
- ETBTPS connector disconnected.
- For Fusion 2.3L and Milan 2.3L, measure the resistance between:
(+) ETBTPS Connector, Component Side (-) ETBTPS Connector, Component Side Minimum Resistance (ohms) Maximum Resistance (ohms) ETCREF ETCRTN 2,000 4,000 - For Fusion 3.0L and Milan 3.0L, measure the resistance between:
(+) ETBTPS Connector, Component Side (-) ETBTPS Connector, Component Side Minimum Resistance (ohms) Maximum Resistance (ohms) TP1 ETCREF 380 987 TP1 ETCRTN 665 1,890 TP2 ETCREF 608 1,932 TP2 ETCRTN 390 1,187 ETCREF ETCRTN 475 1,365 - Are all the resistances within specifications?
Yes No GO to DV10. INSTALL a new ETB. REFER to the appropriate FUEL CHARGING AND CONTROLS article.
CLEAR the DTCs. REPEAT the self-test. - DV6 DETERMINE THE TYPE OF ETBTPS ON THE VEHICLE NOTE: There are 2 types of ETBTPS available. Compare the sensor housing of the ETBTPS on the vehicle to the illustrations. The Type I ETBTPS illustrations are in this step and the Type II ETBTPS illustrations are in the next step.
- Key in OFF position.
- Determine if the vehicle is equipped with a Type I ETBTPS.
Courtesy of FORD MOTOR CO.
- Is the vehicle equipped with a Type I ETBTPS?
Yes No GO to DV8. GO to DV7. - DV7 CHECK FOR A TYPE II ETBTPS NOTE: There are 2 types of ETBTPS available. Compare the sensor housing of the ETBTPS on the vehicle to the illustrations. The Type II ETBTPS illustrations are in this step and the Type I ETBTPS illustrations are in the previous step.
- Determine if the vehicle is equipped with a Type II ETBTPS.
- Is the vehicle equipped with a Type II ETBTPS?
Yes No GO to DV9. GO to DV6. - DV8 CHECK THE RESISTANCE OF THE TYPE I ETBTPS NOTE: Do not move the throttle plate during the resistance measurement. Measure the sensor resistance with the throttle plate at the default position.
- ETBTPS connector disconnected.
- Measure the resistance between:TYPE I
(+) ETBTPS Connector, Component Side (-) ETBTPS Connector, Component Side Minimum Resistance (ohms) Maximum Resistance (ohms) TP1 ETCREF 1,100 3,500 TP1 ETCRTN 2,500 5,900 TP2 ETCREF 1,800 4,900 TP2 ETCRTN 800 2,800 ETCREF ETCRTN 1,800 4,900 - Are all the resistances within the specifications?
Yes No GO to DV10. For E-Series 4.6L,
Edge,
F-150 4.2L,
F-150 4.6L,
Five Hundred,
Freestyle,
MKX,
MKZ, and
Montego, INSTALL a new ETB. REFER to the appropriate FUEL CHARGING AND CONTROLS article.
CLEAR the DTCs. REPEAT the self-test.
For all others, INSTALL a new ETBTPS. REFER to the appropriate ELECTRONIC ENGINE CONTROLS article.
CLEAR the DTCs. REPEAT the self-test. - DV9 CHECK THE RESISTANCE OF THE TYPE II ETBTPS NOTE: Do not move the throttle plate during the resistance measurement. Measure the sensor resistance with the throttle plate at the default position.
- ETBTPS connector disconnected.
- Measure the resistance between:TYPE II
(+) ETBTPS Connector, Component Side (-) ETBTPS Connector, Component Side Minimum Resistance (ohms) Maximum Resistance (ohms) TP1 ETCREF 700 1,800 TP1 ETCRTN 1,300 2,800 TP2 ETCREF 1,000 2,400 TP2 ETCRTN 500 1,500 ETCREF ETCRTN 700 2,100 - Are all the resistances within the specifications?
Yes No GO to DV10. For E-Series 4.6L,
Edge,
F-150 4.2L,
F-150 4.6L,
Five Hundred,
Freestyle,
MKX,
MKZ, and
Montego, INSTALL a new ETB. REFER to the appropriate FUEL CHARGING AND CONTROLS article. CLEAR the DTCs. REPEAT the self-test.
For all others, INSTALL a new ETBTPS. REFER to the appropriate ELECTRONIC ENGINE CONTROLS article. CLEAR the DTCs. REPEAT the self-test. - DV10 CHECK THE TP1 AND TP2 CIRCUITS FOR A SHORT TO VOLTAGE IN THE HARNESS
- PCM connector disconnected.
- Key ON, engine OFF.
- Measure the voltage between:
( + ) ETBTPS Connector, Harness Side ( - ) TP1 Ground TP2 Ground - Is any voltage present?
Yes No REPAIR the short circuit. CLEAR the DTCs. REPEAT the self-test. GO to DV11. - DV11 CHECK THE TP1 AND TP2 CIRCUITS FOR AN OPEN IN THE HARNESS
- Key in OFF position.
- Measure the resistance between:
( + ) ETBTPS Connector, Harness Side ( - ) PCM Connector, Harness Side TP1 TP1 TP2 TP2 - Are the resistances less than 5 ohms?
Yes No GO to DV12. REPAIR the open circuit. CLEAR the DTCs. REPEAT the self-test. - DV12 CHECK THE TP1 AND TP2 CIRCUITS FOR A SHORT TO GROUND IN THE HARNESS
- Measure the resistance between:
( + ) ETBTPS Connector, Harness Side ( - ) Vehicle Battery TP1 Negative terminal TP2 Negative terminal - Are the resistances greater than 10K ohms?
Yes No GO to DV13. REPAIR the short circuit. CLEAR the DTCs. REPEAT the self-test. - Measure the resistance between:
- DV13 CHECK THE TP CIRCUITS FOR A SHORT TOGETHER
- Measure the resistance between:
( + ) ETBTPS Connector, Harness Side ( - ) ETBTPS Connector, Harness Side TP1 TP2 TP1 ETCREF TP1 ETCRTN TP2 ETCREF TP2 ETCRTN - Are the resistances greater than 10K ohms?
Yes No GO to DV16. REPAIR the short circuit. CLEAR the DTCs. REPEAT the self-test. - Measure the resistance between:
- DV14 CHECK FOR DTCS
- Check for self-test DTCs.
- Are DTCs P0121, P0122, P0123, P0221, P0222, P0223 or P2135 present?
Yes No For DTCs P0121, P0122, P0123, P0221, P0222, and P0223, GO to DV2.
For Fusion and Milan with DTC P2135, GO to DV5.
For all others with DTC P2135, GO to DV6.GO to DV15. - DV15 CHECK FOR INLET AIR LEAKS
- Check the air inlet system for leaks.
- Listen for air noise around the mass air flow (MAF) sensor and throttle body while the engine is running.
- Is a concern present?
Yes No REPAIR as necessary.
CLEAR the DTCs. REPEAT the self-test.GO to DV16. - DV16 CHECK FOR A TP2 SIGNAL HIGH VERSUS LOAD WHILE DRIVING THE VEHICLE
- ETBTPS connector connected.
- PCM connector connected.
- Key ON, engine running.
- Access the PCM and monitor the TP2 and LOAD PIDs.
- Drive the vehicle while exercising the throttle and ETCTP sensor and accessing the PIDS.
- Is the TP2 PID greater than 2.44 volts and the LOAD PID less than 30%?
Yes No GO to DC5 . GO to DV17. - DV17 CHECK FOR A TP2 SIGNAL LOW VERSUS LOAD WHILE DRIVING THE VEHICLE
- Key ON, engine running.
- Access the PCM and monitor the TP2 and LOAD PIDs.
- Drive the vehicle while exercising the throttle and ETCTP sensor and accessing the PIDS.
- Is the TP2 PID less than 0.24 volt and the LOAD PID greater than 55%?
Yes No GO to DV18. GO to DV19. - DV18 CHECK FOR SELF-TEST DTCS
- Key ON, engine OFF.
- Clear the DTCs.
- Drive the vehicle while exercising the throttle.
- Retrieve the continuous memory DTCs.
- Are any DTCs present?
Yes No GO to DV19. Unable to duplicate or identify the concern at this time.
refer to PINPOINT TEST Z . - DV19 CHECK THE TP SENSOR OPERATION
- Key ON, engine OFF.
- Access the PCM and monitor the TP1 and TP2 PIDs.
- Slowly press the accelerator pedal from fully released to fully applied while observing the voltage readings.
- Use the chart as a reference.
- Do all signal values smoothly change when the accelerator is pressed?
Yes No For continuous memory DTC P0068, CHECK the MAF sensor and connector for damage and corrosion. REPAIR as necessary.
CLEAR the DTCs. REPEAT the self-test.
For all others, GO to DV20.For E-Series 4.6L, Edge, F-150 4.2L, F-150 4.6L, Five Hundred, Freestyle, Fusion, MKX, MKZ, Milan, and Montego with DTC P2135, INSTALL a new ETB. REFER to the appropriate FUEL CHARGING AND CONTROLS article. CLEAR the DTCs. REPEAT the self-test.
For all others with DTC P2135, INSTALL a new ETBTPS. REFER to the appropriate ELECTRONIC ENGINE CONTROLS article. CLEAR the DTCs. REPEAT the self-test.
For all others without DTC P2135, GO to DV30. - DV20 CHECK THE TP CIRCUITS FOR AN INTERMITTENT CONCERN
- Access the PCM and monitor the TP1 and TP2 PIDs.
- Wiggle, shake, and bend the harness from the TP to the PCM.
- Are the voltages between 0.49 - 4.65 V?
Yes No GO to DV29. REPAIR as necessary. If DTC P2100 or P2101 is present,
GO to DV21. - DV21 CHECK THE THROTTLE ACTUATOR CONTROL MOTOR (TACM) VISUALLY NOTE: Make sure the TACM harness connector is properly connected.
- Key in OFF position.
- Inspect the TACM for damaged housing, harness connector, and harness.
- Are there any concerns with the TACM hardware?
Yes No INSTALL a new ETB. REFER to the appropriate FUEL CHARGING AND CONTROLS article.
CLEAR the DTCs. REPEAT the self-test.GO to DV22. - DV22 CHECK THE TACM FOR A SHORT OR OPEN
- ETBTACM connector disconnected.
- Measure the resistance between:
( + ) ETBTACM Connector, Component Side ( - ) ETBTACM Connector, Component Side TACM+ TACM- - Is the resistance between 1 ohm - 900 ohms?
Yes No GO to DV23. INSTALL a new ETB. REFER to the appropriate FUEL CHARGING AND CONTROLS article.
CLEAR the DTCs. REPEAT the self-test. - DV23 CHECK THE TACM HARNESS FOR AN OPEN
- PCM connector disconnected.
- Measure the resistance between:
( + ) ETBTACM Connector, Harness Side ( - ) PCM Connector, Harness Side TACM+ TACM+ TACM- TACM- - Are the resistances less than 5 ohms?
Yes No GO to DV24. REPAIR the open circuit. CLEAR the DTCs. REPEAT the self-test. - DV24 CHECK THE HARNESS FOR A SHORT TO GND, PWR, ETCREF, AND ETCRTN
- Measure the resistance between:
( + ) ETBTACM Connector, Harness Side ( - ) PCM Connector, Harness Side TACM+ PWRGND TACM+ VPWR TACM+ ETCRTN TACM+ ETCREF TACM- PWRGND TACM- ETCRTN TACM- VPWR TACM- ETCREF - Are the resistances greater than 10K ohms?
Yes No GO to DV25. REPAIR the short circuit. CLEAR the DTCs. REPEAT the self-test. - Measure the resistance between:
- DV25 CHECK FOR TACM HARNESS CIRCUITS SHORTED TOGETHER
- Measure the resistance between:
( + ) ETBTACM Connector, Harness Side ( - ) ETBTACM Connector, Harness Side TACM+ TACM- - Is the resistance greater than 10K ohms?
Yes No GO to DV26. REPAIR the short circuit. CLEAR the DTCs. REPEAT the self-test. - Measure the resistance between:
- DV26 CHECK FOR SELF-TEST CODES
- ETBTACM connector connected.
- PCM connector connected.
- Key ON, engine OFF.
- Carry out the self-test.
- Is DTC P2101 present?
Yes No GO to DV27. GO to DV29. - DV27 CHECK FOR PROPER TACM+ WIRING IN THE HARNESS CONNECTOR
- Key in OFF position.
- ETBTACM connector disconnected.
- PCM connector disconnected.
- Measure the resistance between:
( + ) ETBTACM Connector, Harness Side ( - ) PCM Connector, Harness Side TACM+ TACM+ - Is the resistance less than 5 ohms?
Yes No GO to DV28. REPAIR the open circuit. WIRE the TACM harness connector per the TACM and PCM connector diagrams.
CLEAR the DTCs. REPEAT the self-test. - DV28 CHECK FOR PROPER TACM- WIRING IN THE HARNESS CONNECTOR
- Measure the resistance between:
( + ) ETBTACM Connector, Harness Side ( - ) PCM Connector, Harness Side TACM- TACM- - Is the resistance less than 5 ohms?
Yes No GO to DV30. GO to DV29. - Measure the resistance between:
- DV29 CHECK THE REPAIR THROUGH PROCEDURE
- Key ON, engine OFF.
- Record and clear the DTCs.
- Cycle the accelerator pedal to the floor and back several times.
- Check for self-test DTCs.
- Are any ETC system related DTCs present?
Yes No GO to DV30. refer to PINPOINT TEST Z . - DV30 CHECK FOR CORRECT PCM OPERATION
- Disconnect all the PCM connectors.
- Visually inspect for:
- pushed out pins
- corrosion
- Connect all the PCM connectors and make sure they seat correctly.
- Carry out the PCM self-test and verify the concern is still present.
- Is the concern still present?
Yes No INSTALL a new PCM. REFER toFLASH ELECTRICALLY ERASABLE PROGRAMMABLE READ ONLY MEMORY (EEPROM) . The system is operating correctly at this time. The concern may have been caused by a loose or corroded connector.