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Brake Load Sensor Proportioning Valve Adjustment

WARNING: Adjust the brake load sensor proportioning valve with the vehicle at correct ride height. Incorrect adjustment may result in degraded braking performance. Failure to follow this instruction may result in serious personal injury.
NOTE: The vehicle should be in an unladen condition.
NOTE: The brake load sensor proportioning valve adjustment should be carried out with the vehicle weight resting on the wheels and tires.
    WARNING: Before adjusting the brake load sensor proportioning valve, the additional weight must be positioned centrally over the rear axle. Adding weight in an incorrect location may result in an incorrect adjustment of the brake load sensor proportioning valve and degraded braking performance. Failure to follow this instruction may result in serious injury to vehicle occupant(s).
  1. Using additional weight, set the vehicle to the correct ride height. Refer to the chart below.
    Fuel Tank Level Additional Weight Required
    kg lb
    Empty 40 88
    1/4 Full 30 66
    1/2 Full 20 44
    3/4 Full 10 22
  2. Loosen the fasteners.
    1. Loosen the proportioning valve lever nut.
    2. Loosen the valve spring setting bar screw.
  3. Fig 1: Identifying Brake Load Sensor Proportioning Valve Lever Retaining Nut And Screw
    GF0039605Courtesy of FORD MOTOR CO.
  4. Set the proportioning valve lever position.
    1. Position the proportioning valve lever on the stabilizer bar so that the valve spring setting bar is central in relation to the setting bar screw.
    2. Tighten the nut to 28 Nm (21 lb-ft).
  5. Fig 2: Identifying Brake Load Sensor Proportioning Valve Lever And Retaining Nut
    GF0039606Courtesy of FORD MOTOR CO.
  6. Measure the dimension between the lower end of the proportioning valve spring hook and the groove on the valve spring setting bar. Adjust the proportioning valve spring setting bar to the correct position.
  7. Fig 3: Identifying Brake Load Sensor Proportioning Valve Spring Dimension
    GF0039607Courtesy of FORD MOTOR CO.
    CAUTION: While tightening the proportioning valve spring setting bar screw, make sure that the setting bar does not move.
  8. Tighten the proportioning valve spring setting bar screw to 12 Nm (9 lb-ft).
  9. Fig 4: Locating Brake Load Sensor Proportioning Valve Spring Setting Bar Screw
    GF0039608Courtesy of FORD MOTOR CO.
  10. Remove the additional weight, if necessary.