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Home >> Ford >> 2007 >> Freestar Base, 4.2 2 >> Repair and Diagnosis >> Steering >> Power Steering >> Power Steering System >> Disassembly And Assembly >> Steering Gear >> Assembly
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Steering Gear: Assembly

  1. Install the check valve to the upper hose port.
  2. CAUTION: To resist rotation and prevent damage to the steering gear during removal of the spindle tie rods, center the steering gear and position the rack gear in a soft-jawed vice.
  3. Install the inner tie rods.
    • Tighten to 100 Nm (74 lb-ft).
  4. NOTE: Do not tighten the inner bellows clamps at this step.
  5. Position 2 new inner bellows clamps onto the steering gear.
  6. NOTE: Apply the specified grease to the steering gear bellows groove on the inner tie rod.
    NOTE: Make sure the steering gear bellows is positioned correctly over the steering gear housing bead and the groove in the inner tie rod.
    NOTE: Make sure the steering gear bellows is not twisted and the breather tube, if equipped, is securely inserted into the steering gear bellows.
  7. Install the 2 steering gear bellows.
  8. Using the special tool, install the 2 inner bellows clamps.
  9. Fig 1: Installing Inner Bellows Clamp
    GF0033624Courtesy of FORD MOTOR CO.
  10. Install the 2 outer bellows clamps.
  11. Thread the 2 tie-rod end jam nuts onto the inner tie rods.
  12. NOTE: Install the tie-rod ends the same number of turns as noted during disassembly.
  13. Install the 2 tie-rod ends.
  14. Tighten the 2 tie-rod end jam nuts against the tie-rod ends.
    • Tighten to 55 Nm (41 lb-ft).
  15. Install the steering gear. For additional information, refer to Steering Gear .