Disassembly And Assembly

Fig 1: Locating Vent And Bolts

Courtesy of FORD MOTOR CO.

Using the special tools, remove the differential bearing cup.
- Inspect the cup for wear or damage. Install a new cup as necessary.
- Always install new bearings and cups as a set. Do not install one without the other.

Fig 2: Locating Bearings And Cups Set

Courtesy of FORD MOTOR CO.

Remove and discard the differential seal.
Using the special tools, remove the input shaft bearing cup.
- Inspect the cup for wear or damage. Install a new cup as necessary.
- Always install new bearings and cups as a set. Do not install one without the other.

Fig 3: Using Special Tools (100-001, 307-163) To Remove Input Shaft Bearing Cup

Courtesy of FORD MOTOR CO.

Fig 4: Using Screwdriver To Remove Input Shaft Oil Seal

Courtesy of FORD MOTOR CO.

Remove the funnel and the output shaft bearing cup.
- Inspect the cup for wear or damage. Install a new cup as necessary.
- Always install new bearings and cups as a set. Do not install one without the other.

Fig 5: Removing Funnel And Output Shaft Bearing Cup

Courtesy of FORD MOTOR CO.

Remove the shift control selector plate bolts and the shift control selector plate.

Fig 6: Locating Shift Control Selector Plate And Bolts

Courtesy of FORD MOTOR CO.

Using a screwdriver, remove and discard the seal cap.
- An alternate method: make a small hole in the center of the cup and use a slide hammer and screw.

Fig 7: Locating Seal Cap

Courtesy of FORD MOTOR CO.

Align the selector arm with the indentation in the case. Using a punch, remove the selector arm roll pin. Discard the roll pin.

Fig 8: Locating Selector Arm Roll Pin

Courtesy of FORD MOTOR CO.

NOTE: Slide the control arm rearward.

Using a punch, remove the change arm roll pin. Discard the roll pin. Remove the control rod, the selector arm and the change arm.

Fig 9: Sliding Control Arm Rearward

Courtesy of FORD MOTOR CO.

Working on the transaxle case:
1. Remove the 2 shift lever bolts and separate the boot from the case.
2. Separate the shift arm and boot from the shift assembly.

Fig 10: Identifying Shift Lever Bolts And Shift Arm

Courtesy of FORD MOTOR CO.

Remove the control arm bolt. Pull the shift lever outward, then remove the washer, the spring, the control arm and the key.
- Inspect the all components for wear or damage. Install a new components as necessary.

Fig 11: Locating Control Arm Bolt

Courtesy of FORD MOTOR CO.

Fig 12: Locating Washer, Spring, Control Arm And Key

Courtesy of FORD MOTOR CO.

Fig 13: Locating Shift Lever Boot

Courtesy of FORD MOTOR CO.

Remove the input shaft bearing cup and shims.
- Inspect the cup for wear or damage. Install a new cup as necessary.
- Always install new bearings and cups as a set. Do not install one without the other.
Remove the output shaft bearing cup and shims.
- Inspect the cup for wear or damage. Install a new cup as necessary.
- Always install new bearings and cups as a set. Do not install one without the other.
Using the special tools, remove the differential bearing cup and shims.
- Inspect the cup for wear or damage. Install a new cup as necessary.
- Always install new bearings and cups as a set. Do not install one without the other.

Fig 14: Using Special Tools (100-001, 307-163) To Remove Differential Bearing Cup And Shims

Courtesy of FORD MOTOR CO.

Fig 15: Locating Differential Oil Seal

Courtesy of FORD MOTOR CO.