Engine Mechanical: Mechanical: Engine: Assembly: Engine: Notes
Special Tools
| Illustration | Tool Name | Tool Number |
|---|---|---|
| Compressor, Piston Ring | 303-D032 (D81L-6002-C) or equivalent | |
| Compressor Spacer, Valve Spring | 303-382 (T91P-6565-AH) | |
| Compressor, Valve Spring | 303-567 (T97P-6565-AH) | |
| Holding Tool, Crankshaft | 303-448 (T93P-6303-A) | |
| Installer, Connecting Rod | 303-442 (T93P-6136-A) | |
| Installer, Crankshaft Front Oil Seal | 303-635 | |
| Installer, Crankshaft Rear Oil Seal | 303-518 (T95P-6701-DH) | |
| Installer, Crankshaft Rear Oil Seal | 303-516 (T95P-6701-BH) | |
| Installer, Crankshaft Rear Oil Slinger | 303-517 (T95P-6701-CH) | |
| Installer, Crankshaft Vibration Damper | 303-102 (T74P-6316-B) | |
| Installer, Front Cover Oil Seal | 303-335 (T88T-6701-A) | |
| Lifting Bracket Set, Engine | 303-DS086 (D93P-6001-A) | |
| Includes Lifting Bracket, Engine | 303-D087 and 303-D088 | |
| Remover/Installer, Cylinder Head | 303-572 (T97T-6000-A) | |
| Strap Wrench | 303-D055 (D85L-6000-A) or equivalent | |
General Equipment
| Hydraulic Chain Tensioner Retaining Clip - 1L3Z-6P250-AA |
Material
| Item | Specification |
|---|---|
| Gasket Maker TA-16 |
WSK-M2G348-A5 |
| Motorcraft Metal Surface Prep ZC-31-A |
- |
| Motorcraft Premium Gold Engine Coolant with Bittering Agent (bittered in US only) VC-7-B (US); CVC-7-A (Canada); or equivalent (yellow color) |
WSS-M97B51-A1 |
| Motorcraft SAE 5W-20 Premium Synthetic Blend Motor Oil XO-5W20-QSP (US); Motorcraft SAE 5W-20 Super Premium Motor Oil CXO-5W20-LSP12 (Canada); or equivalent |
WSS-M2C930-A |
| Silicone Gasket and Sealant TA-30 |
WSE-M4G323-A4 |
| Item | Part Number | Description |
|---|---|---|
| 1 | 9439 | Intake manifold gasket (2 required) |
| 2 | 9424 | Intake manifold |
| 3 | 12A366 | Ignition coil (8 required) |
| 4 | 9F593 | Fuel injector (8 required) |
| 5 | 10884 | Engine Coolant Temperature (ECT) sensor |
| 6 | 8575 | Coolant thermostat |
| 7 | N806807 | O-ring seal |
| 8 | 8594 | Coolant outlet adapter |
| 9 | 9F792 | Fuel rail |
| 10 | 9F460 | Intake manifold shield |
| 11 | 9E822 | Throttle Body (TB) |
| 12 | 9E498 | Vacuum harness |
| 13 | 9D477 | EGR-to-exhaust manifold tube |
| 14 | 9G609 | Intake manifold bracket |
| Item | Part Number | Description |
|---|---|---|
| 1 | 8620 | Accessory drive belt |
| 2 | 8A528 | Coolant pump pulley |
| 3 | 19A216 | Idler pulley |
| 4 | 10300 | Generator |
| 5 | 10153 | Generator bracket |
| 6 | 8501 | Coolant pump |
| 7 | 6A341 | Crankshaft thrust washer |
| 8 | 6333 | Crankshaft main bearing (5 required) |
| 9 | 6303 | Crankshaft |
| 10 | 6A339 | Crankshaft thrust main bearing |
| 11 | 6A338 | Crankshaft main bearing (4 required) |
| 12 | 6325 | Main bearing cap (5 required) |
| 13 | 6622 | Oil pump screen cover and tube |
| 14 | 6675 | Oil pan |
| 15 | 6710 | Oil pan gasket |
| 16 | 6B274 | Timing chain guide |
| 17 | 6268 | Timing chain |
| 18 | 6306 | Crankshaft sprocket |
| 19 | 12A227 | Ignition pulse ring |
| 20 | 3A674 | Power steering pump |
| 21 | 3D673 | Power steering pump pulley |
| 22 | 6700 | Crankshaft front seal |
| 23 | 6C315 | Crankshaft position sensor |
| 24 | 6C086 | Engine front cover |
| 25 | 6B288 | Camshaft position sensor |
| 26 | 6L266 | Timing chain tensioner |
| 27 | 6316 | Crankshaft damper |
| 28 | 6L253 | Timing chain tensioner arm |
| 29 | 6268 | Timing chain |
| 30 | 6M289 | Timing chain guide |
| 31 | 6M256 | Timing chain tensioner |
| 32 | 6L253 | Timing chain tensioner arm |
| 33 | 19D629 | A/C compressor |
| 34 | 6621 | Oil pump |
| 35 | N806201 | Crankshaft keyway |
| Item | Part Number | Description |
|---|---|---|
| 1 | 6K318 | Crankshaft rear oil seal retainer |
| 2 | 6701 | Crankshaft rear oil seal |
| 3 | 6310 | Crankshaft oil slinger |
| 4 | 6375 | Flywheel |
| 5 | 18801 | Radio ignition interference capacitor |
| 6 | 18B402 | Coolant bypass tube |
| 7 | 6750 | Oil level indicator |
| 8 | 6754 | Oil level indicator tube |
| 9 | 6714 | Oil filter |
| 10 | 9278 | Engine Oil Pressure (EOP) switch |
| 11 | 6881 | Oil filter adapter |
| 12 | 6A636 | Oil filter adapter gasket |
| 13 | 6881 | Oil filter adapter |
| 14 | 6A642 | Engine oil cooler |
| Item | Part Number | Description |
|---|---|---|
| 1 | 9431 | Exhaust manifold |
| 2 | 9Y431 | Exhaust manifold gasket (2 required) |
| 3 | 6051 | Head gasket |
| 4 | 9430 | Exhaust manifold |
| 5 | 9Y431 | Exhaust manifold gasket (2 required) |
| 6 | 6049 | Cylinder head |
| 7 | 6256 | Camshaft sprocket |
| 8 | 6265 | Camshaft sprocket spacer |
| 9 | 6582 | Valve cover |
| 10 | 6766 | Oil filler cap |
| 11 | 6A666 | PCV valve |
| 12 | 6K817 | Crankcase vent connector and hose |
| 13 | 6B280 | Camshaft bearing cap |
| 14 | 6250 | Camshaft |
| 15 | 12405 | Spark plug (8 required) |
| 16 | 18663 | Heater coolant bypass tube |
| 17 | 6150 | Top compression ring (8 required) |
| 18 | 6152 | Lower compression ring (8 required) |
| 19 | 6159 | Top oil control ring (8 required) |
| 20 | 6159 | Lower oil control ring (8 required) |
| 21 | 6110 | Piston (8 required) |
| 22 | 6135 | Piston pin (8 required) |
| 23 | 6161 | Oil ring spacer (8 required) |
| 24 | 6211 | Connecting rod bearings (16 required) |
| 25 | 6205 | Connecting rod assembly (8 required) |
| 26 | 6C070 | Torque converter inspection hold cover |
| 27 | 6010 | Cylinder block |
| 28 | 6083 | Head gasket |
| 29 | 6505 | Exhaust valve (8 required) |
| 30 | 6507 | Intake valve (8 required) |
| 31 | 18801 | Radio capacitor |
| 32 | 6A517 | Valve stem seal (16 required) |
| 33 | 6513 | Valve spring (16 required) |
| 34 | 6514 | Valve spring retainer (16 required) |
| 35 | 6518 | Valve spring retainer key (32 required) |
| 36 | 6529 | Roller follower (16 required) |
| 37 | 6C501 | Hydraulic lash adjuster (16 required) |
| 38 | 6G004 | Cylinder Head Temperature (CHT) sensor |
| 39 | 12A654 | CHT sensor harness |
| 40 | 6256 | Camshaft sprocket |
| 41 | 6265 | Camshaft sprocket spacer |
| 42 | 6A274 | Camshaft |
| 43 | 6B280 | Camshaft bearing cap |
| 44 | 6A505 | Valve cover |