Test Procedure
- QA1 CARRY OUT A VEHICLE INSPECTION AND VERIFY THE SELF-TEST PROCEDURE NOTE: If the self-test or communication concern occurred after a failed or an aborted reprogram, the module may be blank. Attempt to reprogram the module again before continuing with this pinpoint test.
- Visually inspect the following for obvious signs of electrical damage:
- harness wiring
- electrical connections
- Verify the correct procedure was used to activate the self-test for the scan tool. Refer toSCAN TOOL SETUP AND FUNCTIONALITY .
- Was the correct self-test procedure used?
Yes No GO to QA2. REFER toSCAN TOOL SETUP AND FUNCTIONALITY . - Visually inspect the following for obvious signs of electrical damage:
- QA2 CARRY OUT THE NETWORK TEST
- Key ON, engine OFF.
- Carry out the network test.
- Do all modules indicate pass?
Yes No REFER to Symptom Charts, PINPOINT TEST QT . If only PCM indicates fail, GO to QA3.
For network test or all other modules indicates fail, REFER to the appropriate MODULE COMMUNICATIONS NETWORK article. - QA3 CHECK FOR VREF VOLTAGE AT A SENSOR NOTE: PCM voltage and ground can be determined by measuring VREF voltage at a sensor. Refer to the VREF Information Table at the beginning of this pinpoint test for the vehicle application and the applicable sensor to test.
- Key in OFF position.
- Disconnect the applicable sensor.
- Key ON, engine OFF.
- Measure the voltage between the applicable sensor VREF circuit, harness side and the applicable sensor SIGRTN circuit, harness side.
- Is the voltage between 4.5 - 5.5 V?
Yes No REFER to the appropriate MODULE COMMUNICATIONS NETWORK article. For Crown Victoria,
Grand Marquis,
E-Series,
Escape/Mariner,
Ranger, and
Town Car, GO to QA6.
For all others, GO to QA4. - QA4 CHECK THE ISP-R VOLTAGE AT THE PCM HARNESS CONNECTOR
- Key in OFF position.
- PCM connector disconnected.
- Key ON, engine OFF.
- Measure the voltage between:
( + ) PCM Connector, Harness Side ( - ) ISP-R Ground - Is the voltage greater than 10 V?
Yes No GO to QA5. REPAIR the open circuit. CLEAR the DTCs. REPEAT the self-test. - QA5 CHECK THE PCM VPWR CIRCUITS FOR VOLTAGE
- Key in OFF position.
- Disconnect the PCM.
- Connect a 5 amp fused jumper wire between the following:
Point A PCM Connector, Harness Side Point B PCMRC Ground - Key ON, engine OFF.
- Measure the voltage between:
( + ) PCM Connector, Harness Side ( - ) VPWR Ground - Are the voltages greater than 10 V?
Yes No GO to QA7. refer to PINPOINT TEST B . - QA6 CHECK THE PCM VPWR CIRCUITS FOR VOLTAGE
- Key in OFF position.
- Disconnect the PCM.
- Key ON, engine OFF.
- Measure the voltage between:
( + ) PCM Connector, Harness Side ( - ) VPWR Ground - Are the voltages greater than 10 V?
Yes No GO to QA7. refer to PINPOINT TEST B . - QA7 CHECK THE PCM GROUND CIRCUITS FOR AN OPEN
- Key in OFF position.
- Measure the resistance between:
( + ) PCM Connector, Harness Side ( - ) PWRGND Ground - Are the resistances less than 5 ohms?
Yes No GO to QA8. REPAIR the open circuit. CLEAR the DTCs. REPEAT the self-test. - QA8 CHECK FOR CORRECT PCM OPERATION
- Disconnect all the PCM connectors.
- Visually inspect for:
- pushed out pins
- corrosion
- Connect all the PCM connectors and make sure they seat correctly.
- Carry out the network test and verify the concern is still present.
- Is the concern still present?
Yes No INSTALL a new PCM. REFER toFLASH ELECTRICALLY ERASABLE PROGRAMMABLE READ ONLY MEMORY (EEPROM) , Programming the VID Block for a Replacement PCM. The system is operating correctly at this time. The concern may have been caused by a loose or corroded connector.