System Specifications
Cylinder BlockCylinder bore
Diameter
Grade 1 90.200-90.210 mm (3.5512-3.5516 in)
Grade 2 90.210-90.220 mm (3.5516-3.5520 in)
Grade 3 90.220-90.230 mm (3.5520-3.5524 in)
Maximum taper 0.006 mm (0.0002 in)
Maximum out-of-round 0.020 mm (0.0008 in)
Main bearing bore inside diameter 72.400-72.424 mm (2.850-2.851 in)
Crankshaft
Main bearing journal
Diameter 67.481-67.505 mm (2.6567-2.6576 in)
Maximum taper 0.004 mm (0.0002 in)
Maximum out-of-round between cross sections 0.0075 mm (0.0003 in)
Clearance-to-cylinder block 0.048-0.024 mm (0.0019-0.0009 in)
Connecting rod journal
Diameter 53.003-52.983 mm (2.0867-2.0859 in)
Maximum taper 0.004 mm (0.0002 in)
Maximum out-of-round between cross sections 0.0075 mm (0.0003 in)
Maximum end play 0.075-0.377 mm (0.0030-0.0148 in)
Vertical Main Bearing Cap Fasteners
First pass 40 Nm (30 lb-ft).
Final pass Tighten an additional 90°
Side Main Bearing Cap Fasteners
First pass 30 Nm (22 lb-ft).
Final pass Tighten an additional 90°
Crankshaft Main Bearing Codes
Connecting Rod
Pin bore diameter 22.012-22.024 mm (0.8666-0.8671 in)
Length (center-to-center) 169.1 mm (6.6575 in)
Maximum allowed bend ± 0.038 mm (0.0015 in)
Maximum allowed twist (a) ± 0.05 mm (0.0020 in)
Bearing bore diameter (with assembled liners) 53.049-53.027 mm (2.0885-2.0877 in)
Bearing-to-crankshaft clearance 0.064-0.026 mm (0.0025-0.0010 in)
Side clearance 0.475-0.125 mm (0.0187-0.0049 in)
(a) The pin bore and crank bearing bore must be parallel and in the same vertical plane within the specified total difference when measured at the ends of a 203 mm bar, 105.5 mm on each side of rod centerline.
Connecting Rod Cap Bolts
First pass 43 Nm (32 lb-ft).
Final pass Tighten an additional 105°
Piston
Diameter (at right angle to pin bore)
Grade 1 90.175-90.165 mm (3.5502-3.5498 in)
Grade 2 90.185-90.175 mm (3.5506-3.5502 in)
Grade 3 90.195-90.185 mm (3.5510-3.5506 in)
Clearance-to-cylinder bore (at grade size) 0.025-0.045 mm (0.0010-0.0018 in)
Ring end gap
Top 0.15-0.30 mm (0.006-0.012 in)
Intermediate 0.25-0.50 mm (0.0098-0.0197 in)
Oil control 0.15-0.65 mm (0.0059-0.0256 in)
Ring groove width
Top 1.52-1.55 mm (0.0598-0.0610 in)
Intermediate 1.52-1.54 mm (0.0598-0.0606 in)
Oil control 3.030-3.050 mm (0.1193-0.1201 in)
Ring width - top and intermediate 1.50-1.47 mm (0.0590-0.0578 in)
Ring-to-groove clearance
Top 0.020-0.080 mm (0.0008-0.0031 in)
Intermediate 0.030-0.070 mm (0.0012-0.0028 in)
Pin bore diameter 22.008-22.014 mm(0.8665-0.8667 in)
Piston Pin
Diameter 22.0010-22.0030 mm(0.8662-0.8663 in)
Length 61.8 mm (2.433 in)
Fit-to-piston 0.005-0.013 mm (0.0002-0.0005 in)
Connecting rod-to-pin clearance 0.009-0.0235 mm (0.0004-0.0093 in)
Crankshaft Pulley Bolt
Discard the bolt.
First pass 90 Nm (66 lb-ft).
Second pass Loosen 360°
Third pass 50 Nm (37 lb-ft).
Final pass Tighten an additional 90°