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Piston Selection

WARNING: This page is about a different car, the 2009 Ford RV Cutaway, 2009 Ford Econoline, 2009 Ford E450 Super Duty, and 2009 Ford Cutaway. However, it is still accessible from the selected car via links, so may be relevant.
NOTE: The cylinder bore must be within the specifications for taper and out-of-round before fitting a piston.
  1. Select a piston size based on the cylinder bore.
    Fig 1: Measuring Cylinder Bore
    G06064069Courtesy of FORD MOTOR CO.
  2. NOTE: For precision fit, new pistons are divided into 3 categories within each size range based on their relative position within the range. A paint spot or specific size grade on a new piston indicates the position within the size range.
    Fig 2: Locating Paint Color
    G06064077Courtesy of FORD MOTOR CO.
  3. Choose the piston with the correct paint color or specific size grade.
    • Refer to the appropriate ENGINE article for the procedure.