Exhaust Gas Recirculation (EGR) System Module - 4.6L: Installation

WARNING: This page is about a different car, the 2009 Ford RV Cutaway, 2009 Ford Econoline, 2009 Ford E450 Super Duty, and 2009 Ford Cutaway. However, it is still accessible from the selected car via links, so may be relevant.

NOTE: The EGR valve sealing surfaces are soft metals.

Carefully clean both sealing surfaces.
- Install a new EGR system module gasket with the side with the raised ring facing the intake manifold.
  
  Fig 1: Locating EGR System Module Gasket
  Courtesy of FORD MOTOR CO.
Install the EGR system module and 2 bolts.
- Tighten the bolts in 2 stages.
  - Stage 1: Tighten to 25 Nm (18 lb-ft).
  - Stage 2: Tighten an additional 90 degrees.
Connect the EGR system module vacuum line.
Connect the EGR system module electrical connector.
Install the exhaust manifold-to-EGR system module tube. For additional information, refer to EXHAUST MANIFOLD TO EXHAUST GAS RECIRCULATION (EGR) VALVE TUBE - 4.6L .