Removal And Installation
WARNING: This page is about a different car, the 2009 Mercury Grand Marquis and 2009 Ford Crown Victoria. However, it is still accessible from the selected car via links, so may be relevant.
- Disconnect the EGR system module electrical and vacuum connectors.
- Remove the 2 bolts and the intake manifold shield.
- To install, tighten to 12 Nm (9 lb-ft).
- Disconnect the EGR system module tube-to-EGR system module fitting.
- To install, tighten to 43 Nm (32 lb-ft).
- Remove the 2 bolts and the EGR system module.
- To install, tighten to 25 Nm (18 lb-ft).
- Remove and discard the EGR system module gasket.
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NOTE: Do not use metal scrapers, wire brushes, power abrasive discs or other abrasive means to clean the sealing surfaces. These tools cause scratches and gouges that make leak paths. Use a plastic scraping tool to remove all traces of the exhaust gas recirculation (EGR) system module gasket.NOTE: If there is no residual gasket material present, metal surface prep can be used to clean and prepare the surfaces.
Clean the mating surfaces of any residual gasket material.
- To install, reverse the removal procedure.
- Install a new EGR system module gasket with the side that has the raised circle facing the intake manifold.