Exhaust System - Exploded View
NOTE:
Vehicle body removed for clarity.
Fig 1: Exhaust System - Exploded View - 4.0L Explorer Sport Trac With Torque Specifications (1 Of 4)
| Item | Part Number | Description |
|---|---|---|
| 1 | 5212 | Tailpipe |
| 2 | 5221 | Tailpipe-to-muffler assembly Torca® clamp |
| 3 | 5K214 | Muffler assembly |
| 4 | 5G215 | Muffler-to-catalytic converter bolt (2 required) |
| 5 | 5E241 | Gasket |
| 6 | N807634 | Muffler-to-catalytic converter nut (2 required) |
| 7 | 5F250 | Exhaust Y-pipe dual catalytic converter |
| 8 | W701706 | Exhaust Y-pipe dual catalytic converter-to-exhaust manifold nut (4 required) |
| 9 | - | Heated oxygen sensors (HO2S) electrical connectors (part of 12B637) |
| 10 | - | Catalyst monitor sensor electrical connectors (part of 12B637) |
| 11 | - | Muffler inlet pipe (part of 5K244) |
| 12 | 5A281 | Exhaust coupler (service part) |
| 13 | - | Muffler (part of 5K244) |
| 14 | - | Muffler inlet pipe with welded on exhaust coupler (service part) (part of 5D256) |
| 15 | - | Muffler (service part) (part of 5D256) |
NOTE:
Vehicle body removed for clarity.
Fig 2: Exhaust System - Exploded View - 4.6L Explorer Sport Trac With Torque Specifications (2 Of 4)
| Item | Part Number | Description |
|---|---|---|
| 1 | 5202 | Tailpipe |
| 2 | 5221 | Tailpipe-to-muffler assembly Torca® clamp |
| 3 | 5K214 | Muffler assembly |
| 4 | 5G215 | Muffler-to-catalytic converter bolt (2 required) |
| 5 | 5E241 | Gasket |
| 6 | N807634 | Muffler-to-catalytic converter nut (2 required) |
| 7 | 5F250 | Exhaust Y-pipe dual catalytic converter |
| 8 | W705443 | Exhaust Y-pipe dual catalytic converter-to-exhaust manifold nut (4 required) |
| 9 | - | Heated oxygen sensors (HO2S) electrical connectors (part of 12B637) |
| 10 | - | Catalyst monitor sensor electrical connectors (part of 12B637) |
| 11 | - | Muffler inlet pipe (part of 5K244) |
| 12 | 5A281 | Exhaust coupler (service part) |
| 13 | - | Muffler (part of 5K244) |
| 14 | - | Muffler inlet pipe with welded on exhaust coupler (service part) (part of 5D256) |
| 15 | - | Muffler (service part) (part of 5D256) |
NOTE:
Vehicle body removed for clarity.
NOTE:
Premier exhaust shown, standard exhaust similar.
Fig 3: Exhaust System - Exploded View - 4.0L Explorer/Mountaineer With Torque Specifications (3 Of 4)
| Item | Part Number | Description |
|---|---|---|
| 1 | 5212 | Tailpipe |
| 2 | 5221 | Tailpipe-to-muffler assembly Torca® clamp |
| 3 | 5K214 | Muffler assembly |
| 4 | 5G215 | Muffler-to-catalytic converter bolt (2 required) |
| 5 | 5E241 | Gasket |
| 6 | N807634 | Muffler-to-catalytic converter nut (2 required) |
| 7 | 5F250 | Exhaust Y-pipe dual catalytic converter |
| 8 | W701706 | Exhaust Y-pipe dual catalytic converter-to-exhaust manifold nut (4 required) |
| 9 | - | Heated oxygen sensors (HO2S) electrical connectors (part of 12B637) |
| 10 | - | Catalyst monitor sensor electrical connectors (part of 12B637) |
NOTE:
Vehicle body removed for clarity.
NOTE:
Premier exhaust shown, standard exhaust similar.
Fig 4: Exhaust System - Exploded View - 4.6L Explorer/Mountaineer With Torque Specifications (4 Of 4)
| Item | Part Number | Description |
|---|---|---|
| 1 | 5202 | Tailpipe |
| 2 | 5221 | Tailpipe-to-muffler assembly Torca® clamp |
| 3 | 5K214 | Muffler assembly |
| 4 | 5G215 | Muffler-to-catalytic converter bolt (2 required) |
| 5 | 5E241 | Gasket |
| 6 | N807634 | Muffler-to-catalytic converter nut (2 required) |
| 7 | 5F250 | Exhaust Y-pipe dual catalytic converter |
| 8 | W705443 | Exhaust Y-pipe dual catalytic converter-to-exhaust manifold nut (4 required) |
| 9 | - | Heated oxygen sensors (HO2S) electrical connectors (part of 12B637) |
| 10 | - | Catalyst monitor sensor electrical connectors (part of 12B637) |